Manufacturing Operations Manager
1 day ago
We are seeking a highly skilled Maintenance & Reliability Manager to lead our maintenance operations at our Alabama plant. This is an exciting opportunity for a professional with a strong background in TPM/WCM environments to drive excellence in maintenance and reliability.
The successful candidate will be responsible for overseeing the maintenance activities, managing a diverse team, and driving continuous improvement across our manufacturing operations.
Key Responsibilities:- Team Leadership: Manage and mentor a team of 4 Maintenance Supervisors, 2 Engineers, a planner, a clerk, and 30+ mechanics and electricians across 4 shifts.
- Maintenance Oversight: Direct daily maintenance activities, ensuring both scheduled and unscheduled repairs are executed efficiently to minimize downtime.
- Process Optimization: Lead efforts to create efficient line operations that exceed quality, safety, and cost expectations.
- Training & Development: Develop and coach team members at all levels to enhance people and equipment efficiency.
- Facility Planning: Assist in optimizing plant layouts to maximize space and productivity.
- Equipment Management: Oversee the design, development, and testing of new machinery and tools, including the safe introduction of new methods and processes.
- Continuous Improvement: Implement lean manufacturing principles and process controls, utilizing advanced quality planning techniques (APQP, FMEA, mistake proofing).
- Compliance & Safety: Ensure all changes and improvements comply with Engineering Change Notices (ECN) and safety regulations.
- Documentation & Reporting: Maintain accurate documentation for processes, equipment design, and facility layout.
- Capital Projects: Support capital projects involving new equipment or structural upgrades.
- Budget Management: Prepare and manage the maintenance budget to align with plant goals.
- Education: Bachelor's degree required, preferably in engineering.
- Experience: At least 10 years in maintenance management within a TPM/WCM environment; 5-10 years in a leadership role supervising other supervisors.
- Skills: Strong knowledge of lean manufacturing, six-sigma, and continuous improvement methodologies. Experience with project management, troubleshooting mechanical and electrical issues, and safety programs.
- Additional Qualifications: Project Management certification, Six-Sigma certification, MBA, or Master's in Project Management preferred.
- Technical Proficiency: Effective with MS Excel, ERP, and SAP, with a strong ability to implement continuous improvement strategies.
- Interpersonal Skills: Excellent communication, team-building, and conflict management skills, with a proven ability to deliver results in a fast-paced environment.
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