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Lead Manufacturing Engineer

2 months ago

North Hollywood, United States Bobrick Full time
Overview:

In the role of Lead Manufacturing Engineer, you will be instrumental in enhancing operational efficiency, ensuring product quality, and fostering innovation within manufacturing workflows. Your extensive experience will be pivotal in refining production processes, integrating advanced technologies, and championing ongoing improvement projects. By collaborating with diverse teams, you will oversee the introduction of new products, boost productivity, cut costs, and manage intricate capital initiatives.

Key Responsibilities:

Support for New Product Development:
  • Engage with design engineering teams to confirm the manufacturability of new product concepts.
  • Perform Design for Manufacturing (DFM) and Design for Assembly (DFA) evaluations to enhance manufacturing workflows.
  • Create manufacturing strategies, including process flow diagrams, assembly guidelines, and production timelines for new offerings.
  • Advise on material choices, tooling needs, and production machinery for new product categories.
Integration of Automation:
  • Assess current manufacturing methods and pinpoint areas for automation to elevate efficiency and quality.
  • Design and deploy automated solutions, such as robotics, conveyor systems, and programmable logic controllers (PLCs), to optimize production workflows.
  • Collaborate with automation suppliers to select suitable equipment and supervise installation and commissioning processes.
  • Establish and uphold automation standards and best practices across manufacturing sites.
Optimization of Processes:
  • Conduct time and motion analyses to uncover bottlenecks and inefficiencies in manufacturing operations.
  • Implement continuous improvement strategies to boost productivity, shorten cycle times, and reduce waste.
  • Lead root cause investigations and corrective action plans to resolve manufacturing challenges and non-conformities.
  • Utilize statistical process control (SPC) methodologies to track process performance and ensure product integrity.
Collaboration Across Functions:
  • Work in close partnership with cross-functional teams, including design engineering, supply chain, and quality assurance, to ensure alignment on manufacturing goals and specifications.
  • Participate in design evaluations, risk assessments, and validation processes to facilitate successful product launches.
  • Provide technical support and mentorship to junior engineers and production personnel.
  • Assist with audits and inspections conducted by regulatory bodies or external reviewers as required.
Project Management and Planning:
  • Lead the planning and execution of capital projects from inception to completion, ensuring alignment with organizational goals and priorities.
  • Define project scope, objectives, and deliverables, including cost estimates, timelines, and resource allocations.
  • Develop and maintain project schedules, monitor progress, and address risks to ensure timely and budget-compliant project delivery.
  • Coordinate with internal stakeholders, external suppliers, and contractors to ensure effective project execution.
General Technical Support:
  • Utilize data-driven methodologies (such as Six Sigma) and LEAN principles to enhance production processes.
  • Promote and support LEAN Manufacturing and Continuous Improvement initiatives within the manufacturing environment.
  • Contribute to the Quality Policy and corporate quality objectives by identifying and resolving issues that hinder goal achievement.
  • Strive to prevent quality defects by understanding the criteria and severity of those defects through established grading systems.
Qualifications:
  • Bachelor's Degree in Industrial Engineering or related engineering disciplines (e.g., Mechanical Engineering).
  • A minimum of five years of relevant experience, with familiarity in machinery and production equipment.
  • Exceptional leadership and communication abilities, with demonstrated skills in team/project leadership, effective communication, and analytical problem-solving. A strong technical background with hands-on experience is essential.
Salary: $98K - $115K