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Co-Extrusion Process Improvement Manager

2 months ago

Bristol, Pennsylvania, United States C-P Flexible Packaging Full time
Job Summary

C-P Flexible Packaging is a leading manufacturer of flexible packaging solutions, serving the food industry with a focus on roll stock, pouches, re-sealable packaging, and shrink sleeves. We are seeking a highly skilled Co-Extrusion Process Improvement Manager to join our team.

Key Responsibilities
  • Identify and implement process improvements to enhance productivity, process control, and operational profitability of extrusion and related functions.
  • Manage projects from inception to completion, including process improvements, material evaluations, procedural development, and equipment installation and startup.
  • Coordinate projects with Department Supervisors, Quality Control, and Machine Operators.
  • Analyze and interpret data using various software programs to support recommendations for operational improvements.
  • Perform product testing to validate process, procedural, or equipment changes.
  • Coordinate the production of trial/product development material through the extrusion process segment.
  • Establish and document process conditions for specific designs, equipment, items, and structures.
  • Identify and implement operational process improvements.
  • Assist in the design, modification, installation of equipment improvements.
  • Recommend new equipment to improve efficiency, quality, and reduce waste or other measurable benefits.
  • Assist with the purchase, installation, and start-up of new extrusion and related equipment.
  • Work as a member/leader of implementation teams.
  • Evaluate and qualify new raw materials.
  • Assist manufacturing with processing/production issues.
  • Assist sales with customer quality issues.
  • Assist the Technical group in their evaluation and qualification of new raw materials.
  • Comply with all general Company-wide standard operating procedures (SOP's) and any job or department-specific SOP's.
Supervisory Responsibilities
  • Oversee daily work activities of Extrusion Laminator employees working in tandem with the Bristol Plant Manager and Production Scheduling.
  • Review, evaluate, and provide feedback and corrective action (when necessary) to employees.
Qualifications
  • At least ten (10) years of in-plant or process engineering experience.
  • Bachelor's Degree in Mechanical or Chemical Engineering is preferred.
  • Technical expertise of co-extrusion and extrusion lamination techniques, processes, and procedures.
  • Knowledge of web handling processes required.
  • Experience working with or leading manufacturing teams.
  • Excellent PC skills, including experience with Microsoft Word, Excel, PowerPoint, and Outlook.
  • Excellent written and oral communication skills and solid presentation skills.
  • Excellent organizational and time-management skills.
  • Ability to define and solve problems dealing with many variables and limited standards and time.
  • Self-starter with initiative to anticipate what needs to be done.
  • Good communication skills, both verbal and written, for dealing with all levels of employees, customers, and suppliers.
  • Manage projects and programs and be able to obtain buy-in from all levels of the organization to implement programs.
Physical Demands
  • Infrequent lifting of 50 lbs or less.
  • Frequent standing and sitting, as well as occasional crawling, stooping, kneeling, reaching with arms, and crouching will be required to perform the duties of this position.
  • May be required to work at heights or in confined spaces for short periods of time during equipment inspections and modifications.
Working Conditions
  • Moderate travel to support extrusion operations in all manufacturing locations.
  • Travel, as needed, for equipment evaluations and testing, interacting with suppliers, visiting customers, maintaining certifications, seminars, training sessions, etc.
  • Exposure to chemicals (inks, solvents), moving mechanical parts, extended noise, etc. may require the use of personal protective equipment; ear-plugs, safety glasses, gloves, etc.