Equipment Reliability Consultant

2 weeks ago


Chicago Heights, Illinois, United States Winpak Full time
POSITION RESPONSIBILITIES:
  • Administer the Computerized Maintenance Management System (CMMS) software, such as Micromain or similar platforms.
  • Enhance and oversee the preventive maintenance strategy to ensure optimal equipment performance.
  • Lead the predictive maintenance initiatives, including vibration and oil analysis.
  • Track and analyze Key Performance Indicators (KPIs) to assess equipment efficiency, utilizing daily performance reports to identify opportunities for improving Mean Time Between Failures (MTBF) and Mean Time To Repair (MTTR), and proactively develop corrective measures.
  • Conduct root cause analyses of equipment failures and recommend enhancements.
  • Gather and analyze data related to equipment downtime.
  • Improve Standard Operating Procedures (SOPs) by evaluating current documentation and developing new protocols to enhance operational flow and consistency. Modify existing machinery or design new components to boost performance as part of the root cause analysis process.
  • Oversee all documentation, including updates to PDFs and CAD drawings.
  • Provide support to the maintenance and production teams as required.
  • Ensure a safe working environment by adhering to established safety protocols.
  • Perform additional duties as assigned by the Manufacturing Engineering Manager.
  • Responsible for reporting any food packaging safety issues to management.
  • In the absence of the incumbent, these responsibilities will be delegated to the Manufacturing Engineering Manager.
SPECIAL QUALIFICATIONS:
  • Proficient in computer applications, including MS Office, MS Project, and AutoCAD.
  • Basic knowledge of extrusion and thermoforming manufacturing processes.
  • Experience with CMMS software, preferably Micromain.
  • Familiarity with predictive maintenance methodologies.
  • Strong analytical and problem-solving skills.
  • Self-driven individual with a commitment to continuous improvement.
  • Knowledgeable in company policies regarding Good Manufacturing Practices (GMP), sanitation, prerequisite programs, chemical control, and food safety.
  • Capable of fulfilling food packaging safety and quality responsibilities.
  • Able to collaborate effectively with all organizational levels.
  • Excellent interpersonal, communication (both verbal and written), and organizational skills.
EXPERIENCE:

The role of Reliability Engineer necessitates 3 to 5 years of experience within a maintenance department in a manufacturing setting. Proficiency in AutoCAD, CMMS software, and equipment reliability is essential. Experience in thermoforming and extrusion processes is advantageous.

EDUCATION:

A Bachelor’s degree in Engineering (Mechanical, Electrical, or related field) is required.
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