Senior Reliability Engineer

5 days ago

Chicago, Illinois, United States Intelsat US LLC Full time
Job Title: Senior Reliability Engineer

At Intelsat US LLC, we are seeking a highly skilled Senior Reliability Engineer to join our team. As a key member of our organization, you will be responsible for developing and maintaining departmental methodologies, systems, and practices that meet organizational and customer requirements.

Your Impact

As a Senior Reliability Engineer, you will be recognized as a subject matter expert in Product Reliability. You will work closely with Hardware Engineering and suppliers to understand root cause and recommend design/component decisions. Your expertise will be essential in conducting reliability analyses, including failure mode and effect analysis (FMEA), root cause analysis (RCCA), and fault tree analysis (FTA) on new technologies.

Key Responsibilities
  • Support Product Realization efforts
  • Manage and maintain the xFRACAS system, including running weekly Failure Review Board meetings with all suppliers
  • Run internal Pull Review Board meetings with Tech Ops team to determine if product replacements are predicted failures or NFFs
  • Write SQL queries to transform raw data into reliability time to failure data with suspension and failure times
  • Perform statistical analysis using Weibull ++ and Minitab
  • Create data visualizations in Tableau
  • Supervise reliability of Line Replaceable Units on all technologies
  • Present monthly Reliability metrics, RCCA, and improvement plan updates to customers
Requirements
  • BS Degree in electrical, mechanical, aeronautical, or industrial engineering
  • 3+ years in quality, manufacturing engineering, and/or supplier chain
  • 3+ years' experience working within an ISO 9001/AS9100 manufacturing environment
  • Strong Problem-Solving background (i.e. DMAIC, 8D, Six Sigma)
  • Knowledge of statistics and statistical methods
  • Excellent written and verbal communication skills
Preferred Qualifications
  • Background in a medium to high volume system level, assembly, and/or SMT manufacturing environment including electrical, mechanical, and/or PCA components
  • Working knowledge on FAA Regulations including 14 CFR 21 and 14 CFR 145
  • Technical knowledge in quality, manufacturing, or process engineering
  • PC Skills in database and data analysis systems
  • Black Belt certification
  • Master's degree in electrical, mechanical, or industrial engineering desired
  • ASQ CQE/CRE preferred
How We Support You

We offer a hybrid work environment with up to two days per week work from home (for eligible positions). Our dedicated Learning & Development team champions professional growth, and 20-25% of our positions are hired internally. We also provide a wide range of benefits and perks to help you stay healthy, happy, and productive.

Ways to Get Involved

We encourage collaboration and teamwork through satellite launch parties, company connect events, charitable activities, team social events, recognition programs, and employee resource groups. Our Diversity & Inclusion Council and Employee Resource Groups foster a culture of diversity, inclusion, and respect.

We are an equal opportunity employer and do not discriminate based on race, color, religion, sex, national origin, ethnicity, age, disability, pregnancy, veteran status, sexual orientation, gender identity, or any other characteristic protected by applicable law.

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