Process Engineer

3 weeks ago

Morgantown, West Virginia, United States Mountaintop Beverage LLC Full time
Job Summary

Mountaintop Beverage LLC is seeking a highly skilled Process Engineer to join our team in the aseptic manufacturing department. The successful candidate will be responsible for providing technical support to operations, designing and implementing processes to enhance business objectives, and ensuring compliance with regulatory requirements.

Key Responsibilities:

  • Design, installation, commissioning, maintenance, and improvement of low acid aseptic process and equipment.
  • Support the implementation and maintenance of plant equipment, systems, and other fixed assets to achieve a high standard of safety, quality, and productivity.
  • Provide engineering support to all aspects of the operation, including production, quality, maintenance, engineering, and safety.
  • Work closely with maintenance and OEMs to ensure efficient operations and assist in troubleshooting of process, mechanical, and automation issues.
  • Assist maintenance with planning and prioritization of work.
  • Assist with process engineering and improvements in dairy receiving, batching/blending, pasteurization, UHT processing, aseptic filling, facility/utility equipment, and packaging equipment.
  • Identify root cause of manufacturing deviations using structured problem-solving and trend data. Apply root cause analysis and corrective process solutions to prevent reoccurrence.
  • Ensure compliance of process parameters and operational conditions with USDA and FDA regulations.
  • Assist with plant improvement initiatives.
  • Collaborate with other key functions on executing projects.
  • Author documents including preventive maintenance plans, standard operating procedures, validation protocols, summary reports, change requests, and other forms.
  • Maintain a working knowledge of cGMPs and emerging regulatory and compliance concerns related to aseptic manufacturing.
  • Provide on-site support during process scale-up, customer launch, and full-scale production during regular hours and after hours.
  • Assist with process investigations and product impact assessments for change controls and internal/external investigations.
  • Create equipment/process specifications and drawings as required and ensure that existing documentation is accurate and appropriate.
  • Develop project justification and engineering proposals for capital credit submission.
  • Travel to vendor/OEM sites for training and witnessing tests.

Requirements:

  • Bachelor's degree in Process, Chemical, or Mechanical Engineering required.
  • 2-5 years of engineering experience preferred.
  • Experience in aseptic processing or equivalent in GMP, FDA, ISO, OSHA, USDA, or PMO regulated environment preferred.
  • Low acid aseptic and ESL manufacturing and packaging experience preferred.
  • Dairy manufacturing experience preferred.
  • Knowledge of problem-solving methodologies; root cause analysis, fishbone, 8D.
  • Ability to develop into a subject matter expert of various systems within the plant.
  • Proficient skills in troubleshooting mechanical, process, and automation-related issues.
  • Strong teamwork skills.
  • Knowledge of engineering principles and procedures.
  • Excellent verbal and written communication skills.
  • Excellent organizational skills and attention to detail.
  • Excellent interpersonal skills.
  • Proficient with Microsoft Office Suite or related software.

Physical Requirements:

  • Primarily 12-hour shift.
  • Prolonged periods sitting at a desk and working on a computer.
  • Prolonged periods of standing, going up steps, working in uncontrolled temperature environments.
  • Must be able to lift up to 50 pounds.
  • Must be able to work with equipment that contains electric magnetic components.

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