Senior PET Process Engineering Leader
2 weeks ago
Position Overview:
The Senior Process Engineer plays a pivotal role in orchestrating and executing enhancements in operational processes within Pcinternational's PET manufacturing facilities. The primary objective is to achieve superior safety, efficiency, uptime, and reliability metrics for the organization.
The ideal candidate will possess extensive experience with ISBM (Injection Stretch Blow Molding) technologies tailored for PET systems, including expertise with Nissei single stage (70DPH, 70DPW), Aoki, and SIPA (SP80 & SP50) equipment.
Key Responsibilities:
Collaborate with production teams to ensure that personnel are well-informed about product launch protocols and take essential measures for a successful rollout.
Act as the on-site authority in resolving PET bottle processing challenges and opportunities, serving as a vital member of the site leadership team to promote continuous process improvement.
Utilize key performance indicators to identify and prioritize areas for enhancement in quality, uptime, waste reduction, and product diversity.
Conduct studies on equipment process capabilities. Formulate action plans to rectify any deficiencies in equipment performance to align with customer expectations.
Design, develop (leveraging both internal and external resources), and implement equipment upgrades/process enhancement projects aimed at improving uptime and quality while minimizing waste.
Establish and implement Installation and Operational Qualification (IQ/OQ) protocols for validating new equipment installations.
Draft equipment specification documents and lead negotiations for new equipment acquisitions.
Contribute to the preparation of the annual capital budget.
Develop and maintain engineering schematics.
Assist in creating and executing preventive and predictive maintenance strategies for equipment.
Minimum Requirements/Qualifications:
A minimum of 4 years of experience with ISBM (Injection Stretch Blow Molding) technologies for PET systems, including Nissei single stage (70DPH, 70DPW), Aoki, and SIPA (SP80 & SP50) machinery.
Prior experience in close collaboration with and/or leading maintenance teams.
Strong project management capabilities, with proficiency in Lean Six Sigma methodologies.
Comfortable spending the majority of time on the production floor in a dynamic manufacturing environment – this role is not solely desk-based.
SMRP certification is advantageous.
Exceptional written and verbal communication abilities.
A strong commitment to personnel and process safety.
Comprehensive knowledge of equipment and emerging technologies in the industry to sustain production.
Familiarity with CMMS software is required.
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