Manufacturing Process Specialist

2 weeks ago


Elk Grove Village, Illinois, United States Beckers Group Full time
Position Overview
The Manufacturing Process Specialist will be essential in enhancing production workflows, boosting energy efficiency, and designing optimal facility layouts to maximize factory capacity.

Key Responsibilities
  • Evaluate current production workflows and collaborate with cross-functional teams to pinpoint and implement enhancements.
  • Prioritize efficiency, quality, safety, and sustainability, with a strong emphasis on operational automation.
  • Work closely with maintenance teams to sustain and upgrade process equipment.
  • Conduct process audits to ensure adherence to regulatory standards and industry best practices.
  • Foster a culture of safety and engage in risk assessments and HAZOP studies.
  • Gather and analyze process data to uncover patterns and trends, preparing reports on process performance to support data-driven decision-making.
  • Lead initiatives for process enhancement, capital expenditure, and engineering projects, championing Lean Six Sigma or similar continuous improvement methodologies.
  • Train operators and technicians on process protocols, updating documentation related to management of change, process procedures, and equipment design.
  • Explore new automation opportunities within existing facilities or in collaboration with clients.
  • Coordinate with automation equipment suppliers to ensure comprehensive documentation for operation and maintenance.
  • Create a comprehensive 'survival kit' for all equipment, including Standard Operating Procedures (SOPs), Preventative Maintenance Schedules, and critical spare parts inventories.
  • Integrate all automation systems into the organization's PLC software architecture to ensure connectivity and harmonized data across the enterprise.

Qualifications
  • Bachelor's degree in Chemical Engineering or a related discipline (Master's degree preferred).
  • Experience in chemical manufacturing or related sectors.
  • Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
  • Strong analytical capabilities and meticulous attention to detail.
  • Excellent communication and teamwork skills.
  • Demonstrated managerial experience with maintenance personnel and contractors.
  • Hands-on electrical and mechanical experience with industry-standard equipment, preferably in the industrial or chemical sector.
  • Ability to foster accountability and work a flexible schedule, particularly during project installations or equipment downtime.
  • Commitment to health and safety, recognizing it as a responsibility of every employee, and ensuring compliance with safety policies and procedures.

Physical Requirements
  • Potential exposure to high noise levels, moving machinery, dust, fumes, gases, and chemicals.
  • Ability to walk, climb, and stand for extended periods in a manufacturing environment.
  • Willingness to travel as necessary to various facilities and suppliers.


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