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Automation Systems Engineer

2 months ago


Warren, United States International Automotive Components Full time
Position Overview

The role of the Controls Engineer is pivotal in enhancing operational efficiency and ensuring seamless integration of control systems within our manufacturing processes.

Key Responsibilities
  • Formulate hardware and software specifications for equipment vendors, taking charge of the overall controls package integration for new machinery and significant projects utilizing existing systems.
  • Provide training to maintenance personnel on equipment functionality and troubleshooting techniques.
  • Design and implement control hardware and software enhancements aimed at boosting equipment performance.
  • Modify process equipment control systems to maximize production efficiency while reducing downtime, focusing on cost-effective solutions.
  • Develop program modifications and enhancements for equipment controls in alignment with process improvements.
  • Uphold specification standards for both new and existing process equipment control systems.
  • Conduct comprehensive training across the plant for both new and existing process equipment control systems.
  • Diagnose and repair both new and existing process equipment control systems, creating tools and documentation to facilitate quick problem resolution.
  • Collaborate with external suppliers as necessary to fulfill primary job functions.
  • Update control documents including Standard Operating Procedures (SOPs), AutoCAD drawings, and operational manuals related to the equipment.
  • Offer technical assistance across all production lines.
  • Engage in a collaborative environment to address engineering challenges.
Education and Qualifications
  • Associate degree in Electrical Engineering or a comparable technical certification.
  • 5-7 years of experience in controls engineering or manufacturing environments.
  • Proficiency in Robot Programming, PLC Programming, and RSLogix 5000.
  • Experience with the installation, commissioning, and troubleshooting of new process equipment.
  • Familiarity with electrical components such as motors, power supplies, generators, and transformers.
  • Knowledge of process interface devices including proximity and limit switches, transducer relays, solenoids, and temperature/pressure indicators.
  • Understanding of hydraulic and pneumatic systems as they relate to circuit and system logic.
  • Experience with computer hardware interfaces and PLC systems.