Senior Engineer in Manufacturing Processes

2 weeks ago

Ladson, United States Elbit Systems of America Full time
Job Overview

Company Overview:
Elbit Systems of America stands as a premier provider of high-performance solutions, system innovations, and support services tailored for the defense, homeland security, commercial aviation, and medical instrumentation sectors. With a robust presence across the United States, we are committed to supporting those who play a vital role in the safety and security of our nation. Elbit Systems of America, LLC operates under the umbrella of Elbit Systems Ltd., a global leader in high technology engaged in a diverse array of programs for cutting-edge defense and commercial applications.

Position Summary:

This role primarily focuses on the ROEM 155mm Howitzer program, while also providing assistance in various other domains as required.

We seek an engineer experienced in prototype and low-volume production environments, capable of developing processes and protocols as projects evolve. This is an emerging facility, offering opportunities for professional growth and the establishment of new procedures. A significant emphasis will be placed on the design of assembly fixtures and jigs, as well as the formulation of testing procedures during the initial year.

Key Responsibilities:
  1. Assess and refine manufacturing processes, including run-times and bill-of-materials, while initiating necessary adaptations or modifications to machinery for optimal production efficiency.
  2. Design and develop manufacturing jigs, tools, fixtures, and methodologies to align with engineering specifications and enhance production efficiency.
  3. Establish and prioritize tools, jigs, and fixtures to ensure optimal manufacturing of devices and components.
  4. Define appropriate assembly processes and sequences, ensuring the adequacy of manufacturing documentation.
  5. Provide training to operators and technicians on processes and procedures developed by engineering.
  6. Prepare project requests detailing engineering work costs, parts lists, bills of material, and timelines, while monitoring project expenses to ensure budget compliance.
  7. Support manufacturing and production processes in addressing design and production challenges, facilitating the transition from development to production.
  8. Evaluate product designs and engineering prototypes, recommending design modifications to enhance producibility.
  9. Guide methods to maximize overall assembly operation efficiency.
  10. Maintain communication with vendors and interfacing departments to efficiently resolve producibility issues.
  11. Utilize ERP systems to develop process flows and routing steps.
  12. Create work cell layouts, including tooling and CAD floor layouts.
  13. Assist in instructing and mentoring entry-level manufacturing engineers.
  14. Collaborate with engineering technicians to troubleshoot and finalize prototypes.
  15. Develop and/or refine testing procedures.
  16. Establish project schedules and lead integrated project teams on smaller-scale initiatives.
  17. Perform additional related duties as assigned.

Note: This position requires U.S. citizenship due to government contract stipulations.

Qualifications:

Required Education, Experience, & Skills:

  • Bachelor's degree in Engineering (preferably mechanical, electrical, or systems) with 5+ years of relevant experience, or an equivalent combination of education and experience.
  • Experience in mechanical assembly.
  • Proficiency in fixture and jig design within an assembly context.
  • Familiarity with office software, including Excel, PowerPoint, and MS Word.
  • Knowledge of continuous process improvement methodologies and tools.
  • Proficiency in SolidWorks or similar 3D modeling software.

Preferred Education, Experience, & Skills:

  • Master's Degree in Engineering, preferably mechanical or electrical, or a management-focused degree (e.g., MBA, engineering management).
  • Lean/Six-Sigma green belt certification (or higher).
  • Training in RCCA procedures.
  • Experience in electrical assembly processes.
  • Familiarity with DoD and government contract work.

Equal Opportunity Employer:
Elbit Systems of America is an Equal Opportunity Employer, committed to fostering a diverse and inclusive workplace.

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