Process Control Engineer

2 weeks ago


Leola, United States Dart Container Full time
Role Overview:
Utilize engineering expertise to manage moderately complex projects aimed at enhancing or developing process control systems and methodologies from raw material handling to product manufacturing.

Key Responsibilities:
- Adhere to and strive to achieve Key Performance Indicators (KPIs) related to safety, quality, production, efficiency, and service.
- Implement practices that ensure the delivery of safe products in compliance with relevant regulations and company quality standards.
- Commit to safety protocols and Good Manufacturing Practices (GMP).
- Oversee, prioritize, and execute projects of moderate to large scale, ensuring effective coordination with engineers, technicians, designers, and drafters.
- Lead discussions on process failures, conduct audits, and investigations to maintain consistency across facilities.
- Conduct feasibility assessments for fabrication, assembly, machining, or processing tasks.
- Assist technical staff in the assembly and disassembly of process equipment to troubleshoot issues.
- Analyze, identify, evaluate, propose, implement, and document engineering solutions.
- Develop and formalize standard operating procedures (SOPs) for equipment processes.
- Collaborate with production teams and other departments to gather insights, draft reports, and enhance equipment, processes, and products.
- Establish testing parameters and engage in testing, data analysis, and the implementation of engineering solutions.
- Identify broad conceptual ideas and transform them into practical solutions.
- Create continuous improvement strategies to enhance efficiency, quality, safety, or service.

Core Skills and Qualifications:
The ideal candidate must possess the following:
- A Bachelor's degree in engineering or a related field with three (3) years of relevant engineering experience, or an Associate's degree with nine (9) years of relevant experience.
- Proficiency in analyzing production equipment, processes, and materials to resolve issues.
- Familiarity with various statistical and quality methodologies, including Statistical Process Control (SPC), Statistical Quality Control (SQC), 5S, 8D, Failure Mode and Effects Analysis (FMEA), Root Cause Analysis, Gage Repeatability and Reproducibility (R&R), and Design of Experiments (DOE).
- Capability to draft and manage Process Control Plans and Process Reaction Plans.
- Prior experience with thermoforming, injection molding, printing, and/or paper production processes.
- Knowledge of engineering principles and their application in the design and production of various products.
- Understanding of mathematical concepts and their applications in engineering.
- Familiarity with design techniques and tools used in creating technical plans, blueprints, and models.
- Insight into raw materials, production processes, quality control, and cost-effective manufacturing techniques.
- Strong logical reasoning skills to evaluate alternative solutions and approaches to problems.
- Ability to prioritize and organize projects, deadlines, and tasks independently or within a team setting.
- Excellent verbal and written communication skills to convey complex job-related information effectively.
- Demonstrated proficiency in the English language to facilitate effective training and communication regarding safety and quality matters.

Preferred Skills and Qualifications:
- A Bachelor's degree.
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