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Senior Vehicle Performance Engineer

2 months ago

Plymouth, Michigan, United States Mahle Inc. Full time
Job Summary

We are seeking a highly skilled Senior Vehicle Performance Engineer to lead our vehicle performance and emissions development projects involving ICE, HEV, and BEV testing on powertrain and chassis dynamometer testbeds.

Key Responsibilities
  • Lead vehicle and powertrain dynamometer test cell activities with work instructions and test plans to ensure proper setup and execution of vehicle development programs.
  • Conduct detailed thermodynamic analyses of powertrain performance and emissions test results, and prepare technical reports, papers, and presentations based on those results.
  • Analyze P-V diagram data for combustion burn rates, mean effective pressure determination, and heat transfer analysis for emissions aftertreatment light off assessment and powertrain cooling systems heat rejection.
  • Optimize emissions aftertreatment system performance and efficiency, and HEV system performance using regulated certification drive cycles.
  • Summarize test results and data to a reportable format, make recommendations, and direct future test plans based on information in these reports.
  • Ensure that test equipment used during each powertrain test program is properly calibrated and meets customer accuracy and repeatability requirements.
  • Analyze ICE, HEV, and BEV performance and emissions technology trends and market demand to plan projects and understand customer requirements that will drive future business.
  • Lead and participate in department continuous improvement activities, including process improvement, efficiency improvement, and development of data analysis techniques.
  • Provide technical contributions in a project team environment and mentor less experienced engineers/interns.
  • Collaborate with department manager and/or program management staff to determine engineering feasibility, cost, and timing for vehicle powertrain development quotes.
  • Assist with quoting activities for customer requests involving gasoline, diesel, or electrified powertrain development testing.
  • Maintain a working knowledge of new engine or electrified powertrain testing technologies that may improve testing operations and increase department efficiency.
  • Communicate effectively with project management staff to ensure that project budget, timing, and quality requirements are being satisfied.
Requirements
  • Bachelor's degree in mechanical, automotive, or equivalent engineering field is required. Master's in mechanical, automotive, or equivalent engineering field is preferred.
  • Five or more years of related experience.
  • In-depth knowledge of internal combustion engines, HEV, and BEV systems, and light-duty vehicle and heavy-duty powertrain testing practices.
  • Ability to work effectively with a variety of people, including management, design, calibration, and technical staff, as well as customers and supplier representatives.
  • Ability to recognize new business opportunities and prioritize work and resources.
  • Experience in data analysis and the presentation of testbed results to customer audiences.
  • Logical and methodical approach to tasks.
  • Strong Microsoft Office skills.
  • Presentation and public speaking skills.
  • Familiarity with industry standard calibration tools, vehicle simulation and modeling tools, and advanced plotting packages.
  • Experience with both gasoline and diesel engines and electrified powertrain systems.
What We Offer

We offer a competitive salary and benefits package, as well as opportunities for professional growth and development.