Senior Development Engineer

3 days ago

Plymouth, Michigan, United States Mahle Full time
Job Summary

As a Senior Development Engineer at Mahle, you will lead engine performance and emissions development projects involving gasoline and diesel engine testing on an engine dynamometer test bed. You will be responsible for planning and executing engine performance and emissions development and durability programs, conducting detailed thermodynamic analysis of engine performance and emissions test results, and preparing technical reports, papers, and presentations based on those results.

Key Responsibilities

• Lead, plan, and execute engine performance and emissions development and durability programs

• Conduct detailed thermodynamic analysis of engine performance and emissions test results, prepare technical reports, papers, and presentations based on those results

• Conduct P-V diagram analysis for combustion burn rates, mean effective pressure determination, etc.

• Conduct heat transfer analysis for emissions aftertreatment light off assessment, coolant system heat rejection, etc.

• Conduct emissions aftertreatment system performance and efficiency analysis using regulated certification drive cycles

• Summarize test results and data to a reportable format, make recommendations, and direct future test plans based on information in these reports

• Support engine dynamometer test cells with work instructions and test plans that can be used by technicians to properly set up and execute the scope of a given project

• Ensure that the test equipment used during each engine test program is properly calibrated, meets customer accuracy and repeatability requirements

• Analyze gasoline and diesel engine performance and emissions technology trends and market demand to plan projects and understand customer requirements that will drive future business

• Lead and participate in department continuous improvement activities, including process improvement, efficiency improvement, and development of data analysis techniques

• Train and mentor junior engineers/interns on department processes and required technical skills to assist in their career development

• Collaborate with department manager and/or program management staff to determine engineering feasibility, cost, and timing for engine development quotes

• Lead quoting activities for customer requests involving gasoline, diesel, or electrified powertrain development or durability testing

• Maintain a working knowledge of new engine testing technologies that may improve testing operations and increase department efficiency

• Communicate effectively with project management staff to ensure that project budget, timing, and quality requirements of his/her portion of the program scope are being satisfied

• Prepare project reports, in Microsoft PowerPoint or Word format, for management, clients, or potential clients

Qualifications

• Bachelor's degree in mechanical, automotive, or equivalent engineering field is required. Master's in mechanical, automotive, or equivalent engineering field is a plus

• Six or more years of related experience

• In-depth knowledge of internal combustion engines and testing techniques

• Ability to work effectively with a variety of people, including management, design, calibration, and technical staff, as well as customers and supplier representatives

• Ability to recognize new business opportunities

• Logical and methodical approach to tasks

• Strong Microsoft Office skills

• Presentation and public speaking skills

• Familiarity with industry-standard calibration tools preferable (ATI Vision, ETAS Inca, ETAS ASCMO)

• Experience with advanced plotting packages preferable (Uniplot, MDA, Concerto)

• Experience with both gasoline and diesel engines

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