Senior Process Engineer

2 weeks ago


Pleasant Prairie, Wisconsin, United States Spectrum Plastics Master Full time

Position Overview:
The Senior Process Engineer - Extrusion Technology plays a pivotal role in the execution and implementation of high-impact projects aimed at enhancing cost efficiency and productivity within the organization.

Key Responsibilities:
- Analyze and resolve critical operational challenges as directed by the manufacturing facility.
- Provide advanced technical support for complex issues related to the extrusion process and assist production area technicians.
- Oversee the development and evaluation of products, materials, processes, or equipment.
- Compile, analyze, and report operational, testing, and research data to set performance benchmarks for newly designed or modified products, processes, or materials.

- Collaborate with engineers, technicians, and operators throughout project development phases.
- Actively participate in product development by constructing, testing, documenting, and assessing prototype products for potential production release.
- Lead process development initiatives, including Design of Experiments (DOEs), tooling qualification, and process and product validations.

Project Leadership:
- Serve as a project leader by implementing and maintaining Development Transfer Control Files for each assigned project, which includes planning, adhering to timelines, documenting processes, and conducting meetings and design reviews.

- Train production staff on new processes and product assembly techniques.
- Develop specifications and requirements for the design of new tooling, fixtures, and equipment.
- Research and procure materials necessary for project completion, working from detailed drawings, schematics, and verbal or written instructions.

Customer Communication:
- Maintain communication with customers regarding project progress, concerns, and product performance requirements.

Technical Expertise:
- Provide technical expertise for project development and troubleshooting, delivering innovative solutions.
- Collaborate with Quality, Supplier Development, Manufacturing Operations, and Marketing departments.
- Act as the principal technical contact, ensuring the progression of concepts and technologies for comprehensive project commercialization support.

Qualifications:
- Bachelor's degree in an engineering or scientific discipline.
- 10+ years of proven experience or an advanced degree with 8+ years of relevant experience.
- Professional experience in medical device design and manufacturing technologies or products.
- Expert-level experience with integrated extrusion systems, test method development, protocol generation, execution, and reporting.
- Experience mentoring junior technical staff members.
- Familiarity with GMP and ISO 9000 standards.
- Proficient in tooling design with advanced Solidworks CAD knowledge.
- In-depth understanding of materials used in medical devices, including various polymers.

Competencies:
- Self-motivated with hands-on skills to simplify complex processes.
- Professional experience in exploring new technological opportunities.
- Ability to drive change and promote inter-organizational skill exchange.
- Excellent communication and interpersonal skills, capable of influencing all business levels and clients.
- Strong problem-solving, organizational, analytical, and critical thinking abilities.



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