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Controls Engineer
1 month ago
Manufacturing Controls Engineer
Job Overview:
A Manufacturing Controls Engineer is responsible for designing, developing, installing, managing, and maintaining equipment used to monitor and control engineering systems, machinery, and processes in a manufacturing environment. This role involves working closely with other engineers, maintenance technicians, and production staff to ensure that production processes run smoothly, efficiently, and safely.
Key Responsibilities:
- Design and Development:
- Design and develop control systems and software for manufacturing processes.
- Create detailed schematics and control diagrams for equipment and processes.
- Develop and implement PLC (Programmable Logic Controller) programs and HMI (Human Machine Interface) applications.
- Installation and Commissioning:
- Oversee the installation and commissioning of control systems and equipment.
- Ensure that all control systems are correctly integrated into the manufacturing process.
- Maintenance and Troubleshooting:
- Perform regular maintenance on control systems to ensure optimal performance.
- Diagnose and troubleshoot issues with control systems and implement corrective actions.
- Conduct root cause analysis for recurring issues and develop long-term solutions.
- Process Optimization:
- Analyze manufacturing processes and identify areas for improvement.
- Implement control strategies to enhance process efficiency, reliability, and product quality.
- Collaborate with production staff to optimize manufacturing workflows.
- Documentation and Compliance:
- Maintain detailed documentation of control systems, including wiring diagrams, software code, and maintenance logs.
- Ensure compliance with industry standards and regulations, including safety and quality requirements.
Qualifications:
- Education: Bachelor's degree in Electrical Engineering, Control Systems Engineering, Mechanical Engineering, or a related field.
- Experience: 3-5 years of experience in a manufacturing environment, with a focus on control systems and automation.
- Technical Skills:
- Proficiency in PLC programming (e.g., Allen-Bradley, Mitsubishi).
- Strong understanding of electrical schematics, control diagrams, and P&IDs.
- Knowledge of industrial networking and communication protocols (e.g., Ethernet/IP, Modbus).
- Familiarity with industry standards and regulations (e.g., ISO, IEC).
Working Conditions:
- Primarily based in a manufacturing facility.
- May require occasional travel to other sites or vendors.
- Possible exposure to industrial environments, requiring adherence to safety protocols.