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Failure Analysis Engineer
2 months ago
Amazon Robotics (AR) is hiring a contract position (with future contract-to-hire possibility) for a Failure Analysis Engineer to join our System Reliability Engineering (SRE) org. We’re seeking a self-driven, energetic individual to join the Failure Analysis at Westborough MA location.
The team is responsible for non-destructive and destructive failure analysis on AR products and conducting advanced material characterization for guiding design and process changes.
Job Title: Failure Analysis Engineer
Job Role: Contract position (Temp to Full time Opportunity)
Location: Westborough, MA
Responsibilities
Perform hands-on root cause analysis (RCA) and in-depth failure characterizations using advanced analytical tools. In addition, you will be recommending corrective actions and conveying results to the multi-functional team as well as upper management.
Work with HW Reliability, Supplier Quality, Manufacturing engineering, and Design teams to identify root causes and drive resolution for failures originating in product development, production, and in the field.
Maintain RCA repository database, write failure analysis reports, and deliver presentations, for customer or internal use, that elucidate the root cause of failure and may suggest possible solutions.
Demonstrate competence with the operation and application of standard failure analysis tools and lab equipment. Evaluate and introduce new equipment and techniques to the failure analysis flow.
Collaborate with test engineering and design team for DOE planning and execution
Validate and verify supplier and vendor FA
Develop failure analysis SOPs and troubleshooting procedures/guidelines
Participate in process improvement initiatives
Help manage and train Failure Analysis Engineers and Technicians daily task and projects
Lab organization and detailed documentation leading to effective FA reports
Bachelor’s degree in physics, materials science or engineering (metallurgical) or related field with 5+ years of Failure Analysis experience
Must have hands-on experience with materials sample preparation and understanding of a variety of materials characterization techniques (SEM, FTIR, CT/X-Ray, XRF analyzer, profilometers etc..) and fundamental failure analysis methodology.
Hands-on experience in material characterization of metal, polymer, composites, etc.
Creating comprehensive technical reports with crisp and concise data for presenting to cross-functional teams
Excellent verbal and written communications. Ability to communicate complex technical information in a simple, concise manner
Enjoys working in a fast-paced environment
Be able to work in a lab setting analyzing failures
Preferred Qualification:
Masters or PHD in materials science or Metallurgical Engineering
5 years of proven experience in a failure analysis
Prior experience in a failure analysis role using failure analysis laboratory equipment, such as: optical digital microscopes, probes, and X-ray systems.
Metallurgy knowledge (i.e. heat treatment, grain size, micro/macrostructure, case depth, microhardness, Rockwell hardness)
Understanding of the failures in sensors used in robotic automation at the material and system level.
Experience with and knowledge of a broad array of metals (carbon steel, alloy steel, stainless steel, copper alloys, aluminum alloys, etc.), polymers, electronic packaging
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