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Sr. Vehicle Development Engineer

1 month ago


Fall River, United States MAHLE Powertrain Full time

MAHLE Powertrain, LLC. Sr. Vehicle Development Engineer - Powertrain (Onsite) in Plymouth, Michigan Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time. SUMMARY Lead vehicle performance and emissions development projects involving ICE, HEV, and BEV testing on powertrain and chassis dynamometer testbeds. ESSENTIAL DUTIES AND RESPONSIBILITIES Independently lead vehicle and powertrain dynamometer test cell activities with work instructions and test plans that can be used by the technicians and junior engineers to properly set up and execute the scope of a given vehicle development program. Conduct detailed thermodynamic analyses of powertrain performance and emissions test results, prepare technical reports, papers, and presentations based on those results. Perform P-V diagram analysis for combustion burn rates, mean effective pressure determination, etc. Conduct heat transfer analysis for emissions aftertreatment light off assessment, powertrain cooling systems heat rejection, etc. Analyze emissions aftertreatment system performance and efficiency and HEV system optimization using regulated certification drive cycles. Evaluate BEV system performance, range, and charging characteristics. Summarize test results and data to a reportable format, make recommendations, and direct future test plans based on information in these reports. Ensure that the test equipment used during each powertrain test program is properly calibrated and meets customer accuracy and repeatability requirements. Analyze ICE, HEV, & BEV performance and emissions technology trends and market demand to plan projects and understand customer requirements that will drive future business. Lead and participate in department continuous improvement activities, including process improvement, efficiency improvement, and development of data analysis techniques. Provide technical contributions in a project team environment and mentor less experienced engineers/interns. Collaborate with department manager and/or program management staff to determine engineering feasibility, cost, and timing for vehicle powertrain development quotes. Assist with quoting activities for customer requests involving gasoline, diesel, or electrified powertrain development testing. Maintain a working knowledge of new engine or electrified powertrain testing technologies that may improve testing operations and increase department efficiency. Communicate effectively with project management staff to ensure that project budget, timing, and quality requirements are being satisfied. Prepare project reports in Microsoft PowerPoint or Word format for management, clients, or potential clients. Employees' duties are not limited to those stated above but are inclusive of any tasks assigned by supervisor/manager. QUALIFICATIONS Bachelor's degree in mechanical, automotive, or equivalent engineering field is required. Master's in mechanical, automotive, or equivalent engineering field is preferred. Five or more years of related experience. In-depth knowledge of internal combustion engines, HEV & BEV systems, and light-duty vehicle and heavy-duty powertrain testing practices. Ability to work effectively with a variety of people such as management, design, calibration and technical staff, as well as customers and supplier representatives. Ability to recognize new business opportunities. Ability to prioritize work and resources, and work independently with minimal direction. Experience in data analysis and the presentation of testbed results to customer audiences. Logical and methodical approach to tasks. Strong Microsoft Office skills. Presentation and public speaking skills. Familiarity with industry standard calibration tools preferable (ATI Vision, ETAS Inca, ETAS ASCMO). Familiarity with industry standard vehicle simulation & modelling tools preferable (IPG CarMaker, TruckMaker, Simulink, GT-Suite, EPA GEM). #J-18808-Ljbffr