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Controls Engineer

3 months ago

Albion, United States Gateway Recruiting, INC. Full time
Job DescriptionJob Description

Position Summary:

The Controls Engineer is responsible for supporting production needs for their designated area in the multi-plant manufacturing campus, leading large capital projects with a cross functional team, developing process improvements, and leading implementation on the production floor.

 

Responsibilities:

  • Production Support
    • Supporting production operations during the manufacturing process through technical expertise, structured problem solving, and troubleshooting guidance
    • Developing and maintaining process flow charts and facility layouts
    • Analyzing current processes to find safety and efficiency improvement opportunities
  • Project Management
    • Participating in cross functional design reviews to establish standard and custom product designs for new product launches
    • Developing and communicating manufacturing standards for new product launches, project initiatives, and efficiency improvements to all departments
    • Reviewing and Approving Engineering prints and specifications for optimum manufacturability, cost, tooling, and process structure
    • Participating jointly with the Product Design Team to resolve all engineering and design related problems as well as providing manufacturing inputs required for cost-effective designs
  • Mechanical Design
    • Designing and developing control systems for manufacturing processes, including PLC programming, HMI development, and integration with other systems. 
    • Collaborating with mechanical and electrical engineers to ensure seamless integration of control systems with machinery and equipment.
    • Conducting tests and troubleshooting of control systems to ensure optimal performance and reliability
    • Providing technical support to production teams for troubleshooting and resolving controls system issues
    • Staying up-to-date with the latest advancements in control technologies and recommend innovative solutions to improve process efficiency
    • Developing and maintaining documentation for control systems, including technical specifications, wiring diagrams, and user manuals
    • Participating in project meetings and providing regular updates on the status of control system development and implementation
    • Adhering to industry standards and best practices for control system design and implementation, including safety regulation and compliance requirements
  • Process Development
    • Initiating and participating in departmental or company strategic programs. This includes cycle time analysis, safety, quality, and/or cost improvements.
    • Aiding the quality department with audit action items, field service as needed, and any quality issues associated with manufacturing.

Requirements:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Requires Bachelor’s Degree in Engineering, or a comparable discipline and at least 3+ years related work experience; or an equivalent combination of education and experience. 

  • Required Skills
    • Comprehension of Allen Bradley PLC software and ladder logic, Red Lion background is a plus.
    • Computer proficiency in Microsoft Office Word, Excel, PowerPoint, and Outlook
    • Proficiency in 2D and 3D CAD software, preference to AutoCAD and Inventor
    • Familiarity with statistical analysis and software (Minitab / Cpk & Ppk)
    • Ignition Scada Background is a plus
    • Robotic Background in Fanuc is a plus.
  • Communication Skills
    • Possess strong team, leadership, and interpersonal skills enabling you to work with the full range of employees at the manufacturing site
    • Ability to organize data into presentations for the team members and management.
    • Ability to generate operator instruction sheets, quality alerts, and clear communication forms.
    • Ability to concisely condense complicated processes and data into a clear message for company decisions
  • Problem Solving Skills
    • Ability to define problems, collect data, establish factual points, and communicate analytical decisions to the team
    • Must possess a sense of urgency and ability to meet deadlines.
    • Must be able to work through hands-on troubleshooting (mechanical, pneumatic, hydraulic, electrical) with operators and maintenance technicians

 

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