Operations Engineer

1 month ago


Ghent, United States North American Stainless Full time
Job DescriptionJob Description

Provide industrial engineering services and technical support to the Long Products stainless steel
operations to enhance productivity, improve yield, and reduce cost. Support the operations team
by recommending areas of improvement, supporting floor operations, and solving issues related
to yield and productivity. Review all Long Products production processes and material flow
throughout the Long Products mill. Review "bottleneck" production lines in the Long Products.
Make recommendations to improve productivity levels and quality of stainless steel products by
recommending ways to improve use of personnel and raw materials. Estimate production costs
and cost savings methods to produce stainless steel. Coordinate and implement quality control
objectives to manufacture stainless steel products. Assist in developing manufacturing methods,
labor use standards, and cost analyst systems to promote efficient staff and facility use. Report on
major consumable tracking for usage and cost for Long Products stainless steel. Analyze
statistical data and propose actions to reduce production costs, such as consumable costs. Track
and analyze the effect of various process parameters (time, temperature, chemistry) on the
finishing product quality and suggest changes to improve quality. Review the inspection
practices and work instructions of the Long Products stainless steel inspectors, including
measurement of the dimensional tolerances and mechanical properties of the finished material, to
ensure that these practices are in conjunction with current ASTM and ASME testing standards
for the stainless steel industry. Track and analyze yield loss by product type, production line, and
crew; and make recommendations to maximize yield based on trend analysis and materials
knowledge. Conduct research, perform data analysis, and communicate with floor personnel, to
tackle problem areas of the hot mill Develop and review comparative benchmarking costs for
consumables against other mills. Monitor and enforce safety standards in all operation areas of
the Long Products mill. Investigate ways to improve safety for operation procedures, equipment
functionality, automation controls, and training. Monitor ACIS system for Long Products
operations. A bachelor's degree in Industrial and Systems Engineering or Industrial Engineering
is required. Proficiency in analyzing statistical data and proposing ways to reduce production
costs as shown by two months of experience in this area is required. Pre- or post-degree
experience in developing these skills is acceptable, including experience during or as part of
academic studies. Job located at 6870 Highway 42E, Ghent, KY 41045. Apply with the
employer, North American Stainless, 6870 Highway 42E, Ghent, KY 41045, or online at
www.northamericanstainless.com/applications. Refer to Job ID 1010.


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