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Reliability Lead Engineer- Mechanical

3 months ago

West Chester, United States Siri InfoSolutions Inc Full time
Job DescriptionJob Description

JOB DESCRIPTION

EXPERIENCE

Desired: 8 to 12 years of experience in field of Reliability Engineering preferably from medical devices / Industrial/Automotive/Aero domains.

EDUCATION / CERTIFICATION

  • Bachelor's degree in Electronics & Communication or Electrical & Electronics Engineering or Mechanical Engineering or Mechatronics Engineering
  • Master's degree in Reliability Engineering (Preferred)
  • ASQ Certification CRE (Preferred)
  • Green or black belt Six Sigma Certification (DFSS or DMAIC)

  • ESSENTIAL DUTIES AND RESPONSIBILITIES

  • Understand the System requirements and reliability requirements and Experience in electro-mechanical devices.
  • Reliability Analysis
    • Perform Reliability Prediction using Parts count & Parts stress method. Good understanding on standards like MIL-HDBK-217/ Telcordia and NPRD 95.
    • Draft failure mode and effect analysis sheets (Piece Part Level or Functional Level or System Level) to identify units posing excessive failure risks and support proposed changes in design.
  • Reliability Test Planning
    • Understanding reliability test requirements and develop Test Plans (Sample Size and Test Duration Determination) & procedures and to assess the product reliability.
    • Work with lab staff to execute reliability test plan
    • Review the design of test fixtures / scripts that are planned to be used for test execution and provide necessary inputs to improve or optimize the test fixtures.
    • Interaction with devices suppliers to set up reliability lab at their location as need to run the reliability tests Samples availability, Chamber Selection, Fixture Preparation & resource planning.
  • Reliability Test Execution
    • Maintain test data files, and databases and reports test status and non-conformances to engineering teams.
    • Participate in failure analysis to determine the root causes of failures.
    • Perform reliability analysis & FEA Analysis to formulate the hypothesis and validate it thru testing.
    • Perform analysis on test data generated to understand the trends & variations in performance data
  • Reliability Test Reporting
    • Create Interim & Create Final Engineering reports @ end of Testing within the agreed timelines.
  • Use SW Tools like PTC Windchill Relex for Prediction, FMEA, Reliasoft Weibull++, ALTA, Blocksim etc
  • Generate Reports for the analysis tasks performed such as Prediction, FMEA in a structured way that captures not only the results, but also the study approach, observations, assumptions etc.
  • Coordinate & Communicate with cross functional team within HCL and the client organization.
  • Work with cross functional project team to support new project proposals.
  • Adherence to Delivery Schedule, Cost & Quality metrics.
  • Guiding and Mentoring Junior Reliability Engineers
  • Delegating the work to Junior Reliability Engineers and monitoring their performance and outputs to ensure it meet the Delivery Schedule, Cost & Quality targets.
  • Participate in Design Reviews to give reliability findings and recommendations.