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Automotive Manufacturing Engineer

1 month ago

Cumming, United States American BOA Inc. Full time

Job Summary

The Automotive Manufacturing Engineer is responsible for optimizing the manufacturing process of exhaust assemblies and leading new product introduction (NPI) initiatives. This role requires a strong understanding of manufacturing principles, problem-solving abilities, and proficiency in SolidWorks. The ideal candidate will be a hands-on individual with a proven track record of driving process improvements, cost reductions, and successful product launches.


Responsibilities

  • Process Development and Optimization:
  • Develop and implement efficient manufacturing processes for exhaust assemblies, including welding and robotic automation.
  • Analyze existing processes to identify bottlenecks and areas for improvement.
  • Conduct time and motion studies to optimize production efficiency.
  • Implement lean manufacturing principles and continuous improvement initiatives (Kaizen).
  • Support work instructions and process flow updates.
  • Fixture and Gauge Design:
  • Design and develop fixtures and gauges using SolidWorks to ensure product quality and consistency.
  • Collaborate with Quality, Design engineering, and Maintenance departments to implement new fixtures and gauges.
  • Conduct fixture and gauge validation testing.
  • Welding and Robotic Programming:
  • Develop and optimize welding processes to meet product specifications.
  • Program and troubleshoot robotic welding systems.
  • Collaborate with welding and robotic operators to ensure efficient and high-quality production.
  • New Product Introduction (APQP):
  • Work with Program Management for APQP activities for new exhaust assembly projects.
  • Develop process FMEAs with the Manufacturing Engineering Team
  • Create and execute product launch plans.
  • Support PPAP submission and approval.
  • Manage product launch milestones and deliverables.
  • Problem Solving:
  • Troubleshoot manufacturing issues, including welding and robotic related problems, and implement corrective actions.
  • Conduct root cause analysis to identify and eliminate process defects.
  • Provide technical support to production operators.
  • Project Management:
  • Manage multiple projects simultaneously while meeting deadlines and budgets.
  • Coordinate with cross-functional teams to ensure project success.
  • Quality Assurance:
  • Monitor product quality and implement corrective actions as needed.
  • Develop and maintain quality control plans.


Qualifications

  • Bachelor's degree in Mechanical Engineering or related field.
  • Minimum of 3 years of experience in automotive manufacturing.
  • Proficiency in SolidWorks for fixture and gauge design.
  • Strong understanding of manufacturing processes, including welding and assembly
  • Knowledge of lean manufacturing principles and Kaizen methodology.
  • Excellent problem-solving and analytical skills.
  • Strong project management and organizational abilities.
  • Ability to work effectively in a team environment.
  • Experience in welding processes and procedures.
  • Knowledge of robotic programming and operation.
  • Experience working with APQP projects.
  • Knowledge of quality tools (FMEA, PPAP, SPC, etc.).


Preferred Qualifications

  • Experience with exhaust system manufacturing.
  • Knowledge of statistical process control (SPC).
  • Proficient with automation and robotics.


Selection of level/Questions:


·        How many years of SolidWorks experience do you have?


·        How many years of Hands-On Mechanical experience do you have?


·        How many years of Failure Root Cause Analysis experience do you have?


·        How many years of Welding and Metal Forming experience do you have?


·        How many years of FHA BCP experience do you have?


·        What is the highest level of education you have completed?


  • ·        When are you available for an interview or phone screen? Please list 2-3 dates and times or ranges of times.