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Process Improvement Engineer

2 months ago

Cumming, United States American BOA Inc. Full time

POSITION: Process Improvement Engineer

FLSA STATUS: Exempt

DEPARTMENT: ADE-Automotive Division Engineering

REPORTS OPERATIONALLY TO:  Engineering Manager

REPORTS FUNCTIONALLY TO: Engineering Manager

 

LOCATION: 1485 Redi Road, Cumming, GA

Job Summary

We are seeking a highly motivated and detail-oriented Process Improvement Engineer to join our dynamic team. The ideal candidate will have a strong background in industrial engineering or mechanical engineering and a passion for optimizing manufacturing processes. This role will involve developing and implementing strategies to enhance efficiency, reduce costs, and improve overall product quality. The ideal candidate will be a hands-on individual with a proven track record of driving process improvements, cost reductions, and successful product launches.

Responsibilities

Process Documentation:

  • Develop and maintain clear and concise work instructions to ensure consistent process execution.

Time Studies:

  • Conduct time studies to accurately measure cycle times and identify opportunities for improvement.

Line Balancing:

  • Analyze and balance production lines to optimize workflow, minimize bottlenecks, and maximize output.

Process Improvement:

  • Identify and implement process improvements to enhance efficiency, reduce waste, and improve product quality.

Data Analysis:

  • Collect and analyze data to identify trends, root causes, and potential solutions.

Continuous Improvement:

  • Foster a culture of continuous improvement by encouraging employee involvement and problem-solving.

BOM Routing/Costing:

  • Maintain and update Bill of Materials (BOM) routing and costing information in SAP to ensure accurate cost calculations and production planning.

Production Capacity Analysis:

  • Analyze production capacity to identify constraints, optimize resource allocation, and ensure timely delivery of products.


 

Qualifications

  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
  • Minimum 3 years of relevant experience in a manufacturing environment.
  • Strong analytical and problem-solving skills.
  • Proficiency in data analysis tools (e.g., Excel, Minitab, SQL).
  • Excellent communication and interpersonal skills.
  • Ability to work independently and as part of a team.
  • Strong understanding of manufacturing processes, including welding and assembly
  • Knowledge of lean manufacturing principles and Kaizen methodology.
  • Excellent problem-solving and analytical skills.
  • Strong project management and organizational abilities.
  • Ability to work effectively in a team environment.
  • Experience working with APQP projects.
  • Knowledge of quality tools (FMEA, PPAP, SPC, etc.).

Preferred Qualifications

  • Minimum of 3 years of experience in automotive manufacturing.
  • Experience with exhaust system manufacturing.
  • Knowledge of statistical process control (SPC).
  • Proficient with automation and robotics.
  • Experience with SAP or other ERP systems is preferred
  • Proficiency in SolidWorks for fixture and gauge design.
  • Experience in welding processes and procedures.
  • Knowledge of robotic programming and operation.


Selection of level/Questions:


·        How many years of experience do you have in process improvement within a manufacturing environment?

·        How many years have you worked with lean manufacturing principles and Kaizen methodology?

·        How many years of experience do you have with time studies and line balancing?

·        How many years of experience do you have working with SAP or other ERP systems for BOM routing and costing?

·        How many years of experience do you have in conducting production capacity analysis?

·        How many years have you worked with quality tools such as FMEA, PPAP, and SPC?

·        How many years of experience do you have in automotive manufacturing, particularly with exhaust systems?

·        How many years of experience do you have with automation, robotics, and welding processes?

·        What is the highest level of education you have completed in Industrial or Mechanical Engineering?

·        When are you available for an interview or phone screen? Please provide 2-3 dates and times or time ranges.