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Process Improvement Engineer

2 months ago

Cumming, United States American Boa Full time

POSITION: Process Improvement Engineer

FLSA STATUS: Exempt

DEPARTMENT: ADE-Automotive Division Engineering

REPORTS OPERATIONALLY TO: Engineering Manager

REPORTS FUNCTIONALLY TO: Engineering Manager

LOCATION: 1485 Redi Road, Cumming, GA

Job Summary

We are seeking a highly motivated and detail-oriented Process Improvement Engineer to join our dynamic team. The ideal candidate will have a strong background in industrial engineering or mechanical engineering and a passion for optimizing manufacturing processes. This role will involve developing and implementing strategies to enhance efficiency, reduce costs, and improve overall product quality. The ideal candidate will be a hands-on individual with a proven track record of driving process improvements, cost reductions, and successful product launches.

Responsibilities

Process Documentation:

  • Develop and maintain clear and concise work instructions to ensure consistent process execution.

Time Studies:

  • Conduct time studies to accurately measure cycle times and identify opportunities for improvement.

Line Balancing:

  • Analyze and balance production lines to optimize workflow, minimize bottlenecks, and maximize output.

Process Improvement:

  • Identify and implement process improvements to enhance efficiency, reduce waste, and improve product quality.

Data Analysis:

  • Collect and analyze data to identify trends, root causes, and potential solutions.

Continuous Improvement:

  • Foster a culture of continuous improvement by encouraging employee involvement and problem-solving.

BOM Routing/Costing:

  • Maintain and update Bill of Materials (BOM) routing and costing information in SAP to ensure accurate cost calculations and production planning.

Production Capacity Analysis:

  • Analyze production capacity to identify constraints, optimize resource allocation, and ensure timely delivery of products.

Qualifications

  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
  • Minimum 3 years of relevant experience in a manufacturing environment.
  • Strong analytical and problem-solving skills.
  • Proficiency in data analysis tools (e.g., Excel, Minitab, SQL).
  • Excellent communication and interpersonal skills.
  • Ability to work independently and as part of a team.
  • Strong understanding of manufacturing processes, including welding and assembly
  • Knowledge of lean manufacturing principles and Kaizen methodology.
  • Excellent problem-solving and analytical skills.
  • Strong project management and organizational abilities.
  • Ability to work effectively in a team environment.
  • Experience working with APQP projects.
  • Knowledge of quality tools (FMEA, PPAP, SPC, etc.).

Preferred Qualifications

  • Minimum of 3 years of experience in automotive manufacturing.
  • Experience with exhaust system manufacturing.
  • Knowledge of statistical process control (SPC).
  • Proficient with automation and robotics.
  • Experience with SAP or other ERP systems is preferred
  • Proficiency in SolidWorks for fixture and gauge design.
  • Experience in welding processes and procedures.
  • Knowledge of robotic programming and operation.

Selection of level/Questions:

How many years of experience do you have in process improvement within a manufacturing environment?

How many years have you worked with lean manufacturing principles and Kaizen methodology?

How many years of experience do you have with time studies and line balancing?

How many years of experience do you have working with SAP or other ERP systems for BOM routing and costing?

How many years of experience do you have in conducting production capacity analysis?

How many years have you worked with quality tools such as FMEA, PPAP, and SPC?

How many years of experience do you have in automotive manufacturing, particularly with exhaust systems?

How many years of experience do you have with automation, robotics, and welding processes?

What is the highest level of education you have completed in Industrial or Mechanical Engineering?

When are you available for an interview or phone screen? Please provide 2-3 dates and times or time ranges.