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Reliability Engineer

4 months ago

Carrollton, United States Comrise Full time

JOB PURPOSE:

The Reliability Engineer champions the implementation of reliability best practices. This role will also evaluate new best-known methods and technologies to continuously improve equipment reliability.

Key aspects of this position include:

  • Working with various plant teams and areas to identify, evaluate, and implement reliability improvement opportunities through changes to operating and maintenance procedures, and equipment upgrades.
  • Analyzing equipment history to identify reliability improvement opportunities.
  • Deploying root cause analysis methods and tools on problems or failures that have resulted in consequential impacts related to machine downtime and / or maintenance expense.
  • Participating in new equipment selection and deployment processes to ensure reliability and maintainability principles are included in the design and implementation activities.
  • Supporting the Autonomous Maintenance process by contributing to the design and selection of operator inspections and tasks to sustain equipment condition and performance.
  • Promoting the following reliability strategies:
  • Planned corrective maintenance is more effective than reactive maintenance.
  • Time based preventive maintenance is more effective than plan corrective maintenance.
  • Condition based (predictive) maintenance is more effective than time based preventive maintenance.
  • Prevention of maintenance is the best comprehensive maintenance strategy.
  • Participating in audits to measure and validate progression and performance in the reliability journey.
  • Utilizing reliability centered maintenance (RCM) principles to optimize the equipment maintenance strategy.
  • Serving as a subject matter expert of the computerized maintenance management system (CMMS) and assist in end user training efforts to ensure master and transactional data integrity and accuracy.


Responsibilities:


  • Serves as the facility RCA process champion and participates in failure analyses to identify corrective actions to eliminate failure modes or reduce the consequence of failure.
  • Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.
  • Monitors equipment MTTR and MTBF performance to identify reliability improvement opportunities.
  • Examines defects and issues identified during PM and PdM activity and utilizes this information for PM optimization.
  • Participates in new and modified equipment design and installations.
  • Assists in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.
  • Identifies risks of obsolescence and proposes mitigation strategies.
  • Introduces tools and techniques in performing preventive and predictive maintenance activity and prescribes frequency of activity through CMMS maintenance plans.
  • Provides training and support of precision maintenance processes such as alignment and balancing.
  • Develops a world class lubrication program and monitors performance and execution.
  • Supports autonomous activities and provides skills training to operations team members.
  • Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.
  • Ensures CMMS users have been trained in system utilization, and audits activity to sustain system integrity.
  • Serves as a SAP PM subject matter expert for the plant.


Qualification:


  • Individual must be a degreed engineer with a minimum of 5 years of experience working in a manufacturing environment with focus on reliability and maintainability.
  • The Reliability Engineer must possess a thorough knowledge of methodologies including Failure Modes and Effects Criticality Analysis (FMECA),
  • Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), and Total Productive Maintenance (TPM).
  • Must be able to train others on reliability activities while also capable of facilitating analyses that utilize reliability methodologies.
  • The Reliability Engineer must also be familiar with common condition based, predictive technologies such as vibration, thermal, ultrasonic, oil and circuit analyses.