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Welding Program Manager

2 months ago


West Columbia, South Carolina, United States Diversity Talent Scouts Full time
Job Description

This position is responsible for the development and management of the welding program to ensure that manufactured products meet or exceed quality standards, governing codes and regulations. The essential welding-related tasks include review of weld-related requirements, technical review, definition of weld personnel requirements, evaluation of weld equipment, consumables, and materials, definition of WPS and PQR, weld inspection definition, training, oversight before/during/after, considerations of heat treatment, support of nonconforming material process, calibration, traceability, identification, and quality records.

Key Responsibilities
  • Develop and implement a formal welding program to meet industry standards.
  • Re-certify current PQR's & WPS's and update and manage WQTR's.
  • Maintain welder continuity and ensure compliance with regulatory requirements.
  • Maintenance of all work instructions, procedures, and forms for welding.
  • Welder's manual and assess current WPS's and determine process gaps in relation to production needs.
  • Develop a plan of compliance, including the number of tests, materials, and test positions.
  • Conduct yearly training for all welders, including the development of an advanced training program.
  • Support AWS Certified Weld Inspection personnel and further develop internal visual inspection personnel.
  • Define and implement a method for evaluating and certifying new employees.
  • Define and implement a method for reviewing welders' certifications in relation to the scope of work they are performing.
  • Define and implement a plan for scheduling major weldment inspections and procedure for repairing nonconformances and verification of repairs.
  • During project proposal process, review customer specifications and identify any exceptions or clarifications that should be resolved with the customer.
  • Project Quality Planning: Review project-specific customer specifications and identify special manufacturing or quality control requirements for inclusion in project quality planning documentation.
  • Identify standard quality requirements for inclusion in Vendor requirements.
  • Identify subcontracting and manufacturing required customer submittals.
  • Identify subcontracting and manufacturing required documentation required for final document submittal to the customer.
EN-15085 Welding Program
  • Responsible for the coordination of yearly surveillance audit and recertification audits (every 3 years).
  • Identify subcontractor and manufacturing needs to meet EN standard Weld Requirements.
  • Review Technical documentation for proper weld considerations, including but not limited to the following:
  • Base and filler material requirements.
  • Weld symbols.
  • Inspection requirements.
  • Special processes or treatments.
  • Manage the current EN/AWS WPS's.
  • Assess current WPS's and determine process gaps in relation to production needs.
  • Create weld maps for all EN production welding.
  • Maintain material traceability.
  • Maintenance of all EN work instructions, procedures, and forms for welding.
  • Create new EN Flux Core PQR's.
  • Responsible for the qualification of welders to the EN procedures.
  • Manage continuity of welders and all aspects of re-qualification.
  • Define and implement a method for reviewing welders' certifications in relation to the scope of work they are performing.
  • Define and implement daily production weld tests for production welding of EN projects.
  • Implement yearly training program for all welders and supervisors.
  • Develop internal visual inspection personnel.
  • Define and implement method for evaluating and certifying new employees.

This position will also be responsible for ensuring that work is done within the framework of our commitment to ISO 9001, Lean sigma, and Harsco's Code of Conduct.