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Casting Process Engineer

2 months ago


Dearborn, Michigan, United States Insight Global Full time
Job Summary

We are seeking a highly skilled Casting Engineer to join our team at Insight Global. As a key member of our engineering team, you will be responsible for driving the New Model Launch of Complex Casting (NMLCC) process, which will enable cross-functional teams to create program-specific plans for manufacturing feasible casting designs and processes.

Key Responsibilities
  • Support simultaneous engineering and feasibility engineering studies among product engineering, manufacturing engineering, and supplier organizations.
  • Support supplier selection evaluation process through manufacturing assessments and assist Purchasing in the evaluation, development, and selection of suppliers and subcontractors.
  • Provide support for casting prototype planning, process development, and scheduling.
  • Evaluate innovative and disruptive emerging processes and material technologies for potential application to Ford products.
  • Support Product Engineering in the selection and specification of component materials and test procedures.
  • Support Purchasing with the issuance of prototype and production tooling orders, following the Ford Tooling Procurement Management Process, as required.
  • Assist Ford manufacturing plants, as required, in resolving significant engineering issues and achieving continuous improvement for both new programs and current production.
Requirements
  • Experience with high pressure die casting, preferably for structural applications.
  • Working level knowledge of casting, post processing, and die development processes.
  • Working level knowledge of core making processes and materials.
  • Knowledge of the secondary operations associated with castings, including trimming, fettling, deburring, and quality checks.
  • Knowledge of both iron and aluminum alloys used for castings.

We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances.