Unicasting Process Manufacturing Engineer
2 weeks ago
At Ford Motor Company, we are seeking a highly skilled Unicasting Process Manufacturing Engineer to join our team. As a key member of our manufacturing engineering team, you will be responsible for defining and delivering next-generation Unicasting manufacturing processes in support of future-model vehicle programs.
Key Responsibilities:- Work within a cross-functional manufacturing team to develop and execute Unicasting manufacturing processes from early concept through facility launch.
- Advanced knowledge of casting manufacturing processes with hands-on experience.
- Leverage expertise from internal and external workgroups to drive strategy, resolve challenges, and deliver results.
- Utilize knowledge of quality processes and systems to meet stringent industry and customer requirements.
- Drive 'Voice of Manufacturing' throughout the product development lifecycle to ensure robust, feasible, and manufacturable casting assembly designs.
- Define and launch formal equipment and process standards for high pressure die cast tooling, casting equipment, and post-processing cells.
- Lead scope-of-work development and competitive bidding exercises for Unicasting manufacturing systems.
- Drive continuous benchmarking of best-in-world practices for HPDC applications and utilize findings to improve Ford strategy.
- Work within a manufacturing engineering team to execute tooling design reviews, risk mitigation, commissioning processes, and launch handoff with a Ford manufacturing facility.
- Deliver on-time and on-budget launch for upcoming Unicasting programs.
- Bachelor of Science, Mechanical Engineering.
- 5+ years prior experience with high pressure die casting, preferably for structural applications.
- Working level knowledge of casting, post processing, and die development processes.
- Working level knowledge of core making processes and materials.
- Knowledge of the secondary operations associated with castings, including trimming, fettling, deburring, and quality checks.
- Knowledge of both iron and aluminum alloys used for castings.
- Travel may be required from 25% to up to 80% of the time.
- Ability to work in a production setting and aid in troubleshooting of supplier equipment and processes.
- Understanding of MagmaSoft or other casting simulation software results.
- Excellent problem-solving skills and the ability to make decisions in a fast-paced, dynamic environment.
- Exceptional communication and interpersonal skills to present, persuade, and collaborate at all levels of the organization.
- Highly motivated self-starter capable of driving change and influencing engineering decisions, with or without authority.
- Experience performing casting manufacturing feasibility assessments.
- Foundry operational experience in casting manufacturing processes and process control.
We offer a work-life that works for you, including immediate medical, dental, vision, and prescription drug coverage, flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care, and more. For a detailed look at our benefits, click here: https://fordcareers.co/GSRnon-HTHD
This position is a salary grade 5-8. Visa sponsorship is available for this position. Relocation assistance is available for this position. Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status, or protected veteran status.
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