Senior Automation Specialist

3 days ago


Wilmington, Massachusetts, United States Top Tier Reps LLC Full time
Job Title: Senior Controls Engineer

We are seeking a highly skilled Senior Controls Engineer to join our team at Top Tier Reps LLC. As a key member of our automation team, you will be responsible for designing, implementing, and maintaining complex control systems for industrial processes and machinery.

Key Responsibilities:
  • Lead the development of innovative automation solutions and design standards.
  • Conceptualize, detail, and implement control systems for industrial processes and machinery.
  • Develop control system architecture, select components, detail schematic diagrams, program controllers, process visualization, and implement/commission control systems.
  • Design, detail, and implement industrial networking systems using protocols like Ethernet/IP, Profinet, Modbus, etc.
  • Manage projects including execution plans, budgets, scheduling, task prioritization, financial tracking, and reporting.
  • Oversee daily project operations, ensuring overall project profitability.
  • Act as technical lead and mentor for lower-level engineers and technicians, possibly taking on the role of Project Manager for smaller projects.
Qualifications:
  • Bachelor's degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, or Computer Science.
  • Over 10 years of experience in automation, with significant capabilities in:
    • PLC platforms such as Rockwell Automation, Siemens, Modicon.
    • HMI/SCADA platforms such as GE iFIX, Rockwell FactoryTalk View, Inductive Automation's Ignition, Siemens.
    • DCS platforms such as Emerson DeltaV, Rockwell PlantPAx, or similar.
    • Familiarity with electrical schematics, including power distribution under 480VAC, control panels, and NEC references.
    • Experience with AutoCAD.
    • Leading and mentoring engineering teams.
    • Managing automation design and implementation projects in the Life Science industry.
    • All phases of automation projects including conceptual design, implementation, testing, start-up, and commissioning of PCS, SCADA, and DCS.
    • Strong knowledge of S88 Batch, cGMP, 21 CFR Part 11, GAMP5, System and Software Development Life Cycles, and validation.
    • IT/OT networking, automation protocols (HART, Foundation Fieldbus, Profibus, Ethernet I/P, OPC, Modbus TCP/IP), and relational databases (SQL, Oracle).
  • Excellent technical writing and verbal communication skills.
  • Professional references, including one from a subordinate, a peer, and a manager.
Must-Haves:
  • Bachelor's degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, or Computer Science.
  • 10+ years of process automation experience.
  • Minimum of 5 years in the Life Sciences industry.
  • Proficiency with Ignition, Rockwell, and relevant regulatory requirements (cGMP, 21 CFR Part 11).
  • Experience in all phases of automation projects.
  • Knowledge of S88 Batch, GAMP5, System and Software Development Life Cycles, and validation.
  • Experience with relational databases (SQL, Oracle) and automation protocols (HART, Foundation Fieldbus, Traditional I/O, Profibus, Ethernet I/P, OPC, Modbus TCP/IP).
Nice to Have:
  • Experience with AutoCAD.
  • Familiarity with electrical schematics, including power distribution under 480VAC, control panels, and associated NEC references.


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