Process Engineer

5 days ago


Dayton, Ohio, United States Mahle Full time
Job Summary

We are seeking a highly skilled Process Engineer to support the development and implementation of manufacturing processes for HVAC and Engine Cooling Modules in our Thermal Management Production facilities in Ohio, South Carolina, and Mexico.

Key Responsibilities
  • Develop electrical and PLC programming standards based on industry best practices and work collaboratively with a team of Process Engineers to create equipment specifications that clearly document the requirements for a robust manufacturing assembly process.
  • Ensure assembly processes and equipment adhere to all applicable electrical safety standards and determine best practices and standards for robust error proofing based on the application.
  • Determine best practices and standards for manufacturing process data traceability and lead and manage design reviews, validation, and runoff activities with assembly equipment suppliers to ensure that electrical and programming standards as outlined in equipment specifications are being adhered to.
  • Support installation, start-up, and launch of assembly lines at MAHLE production locations, manage equipment suppliers onsite to ensure proper equipment function according to specification, and create new and modify existing PLC and camera vision programs as necessary.
  • Manage capital projects, budgets, cell layouts, development of equipment specifications, equipment purchase, and validation, and be responsible for the research and development of future production equipment and production line launch preparation activities to support flawless program launches.
  • Develop new equipment/process through RFQ process, develop training packages for new equipment, reduce scrap, and improve efficiency and cycle times for assigned processes, and develop equipment capacity plans and MTM analysis.
Requirements
  • Bachelor's Degree in Manufacturing, Industrial, Mechanical, Electrical, or other 4-year related Technical Engineering Degree is required.
  • 2 or more years of experience in Manufacturing Engineering/Process Engineering/Process Planning/Process Development with a specific focus on Controls Engineering is required.
  • Knowledge of production and assembly operations, end-of-line testing, automation, and machine issues and plant operations day-to-day basis, high-volume manufacturing experience is a plus.
  • Strong analysis, problem-solving, process, and troubleshooting skills, ability to read and understand engineering drawings, including GD&T, and basic knowledge of APQP disciplines, PFMEA, Process Flows, Control Plans, Machine Design, and Man-Time-Machine studies (MTM).
  • Some experience with Measurement System Analysis will be a plus, self-starter/able to make decisions and perform job duties with minimal management input, ability to manage time and organize effectively with multiple projects, ability to work effectively in a team environment, and ability to communicate in written and verbal form within all levels of the organization.
  • Travel is required for this position both domestic and international up to 40%.

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