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Manufacturing Engineer
4 weeks ago
The Manufacturing Engineer - Process Improvement will be responsible for maintaining, developing, and supporting manufacturing processes to ensure quality, productivity, and cost efficiency. This role will involve coordinating the launch of new products/projects from prototype to production, improving manufacturing processes, and driving improvements in safety, quality, delivery, and cost metrics.
Key Responsibilities- Design and develop manufacturing processes, including production flow, assembly methods, and production equipment.
- Support the manufacturing team in resolving issues identified during production, including those related to electromechanical components and systems.
- Design, develop, and qualify poka-yoke and fixturing strategies to reduce process variation in assembly processes.
- Diagnose and resolve issues related to electrical and mechanical aspects of systems.
- Develop and implement process improvements related to cycle time reduction, cost reduction, and other activities.
- Provide feedback to engineering on new designs to ensure Design for Manufacturability and Design for Reliability.
- Participate in design review and review/approve part drawings from engineering.
- Act as a customer advocate when addressing quality issues, utilizing problem-solving techniques to drive to root cause/corrective action.
- Support the Engineering Change Order (ECO) system from generation through implementation.
- Design tooling/fixturing and establish process flow to enable the safest possible working environment.
- Establish part criticality levels based on design intent and correlation to system performance.
- Perform first article inspections/qualification of internally machined and supplied parts as needed.
- Implement AQL-driven sampling plans and methods to ensure part compliance and drive supplier accountability.
- Design and test product packaging in accordance with ISTA standards.
- Minimum of 3+ years of hands-on, on-the-job experience as a manufacturing engineer or in a related technical role.
- SolidWorks drawing and modeling proficiency.
- Understanding of electrical controls and mechanical parts.
- Strong understanding of electrical components and their integration into electromechanical systems for troubleshooting and creating test procedures.
- Demonstrated knowledge of manufacturing, engineering, quality tools, and techniques, including FMEA, Design for Manufacturability (DfM), Statistical Process Control, and variation reduction.
- Proficient with mechanical inspection using hand tools, calipers, force gauges, etc.
- Excellent computer skills (CAD, Microsoft Office & ERP).
- Experience in machining and/or precision mechanical assembly.
- Kaizen and/or Lean Manufacturing experience.
- Working knowledge of CMM inspection equipment.
- Basic familiarity with ISO 9001 standard.
- Understanding of regulatory requirements related to RoHS and REACH.
- Experience with complex electromechanical instrument or development manufacture and supply.
- Superior organization and problem-solving skills.
- Outstanding teamwork and collaboration skills.
- Strong analytical skills: ability to collect, organize, analyze, and disseminate information with attention to detail and accuracy.
- Demonstrated ability to communicate clearly to all functions within the organization.
- Strong proponent of continuous improvement and organizational change.
- Proven ability to develop and write technical documentation.
- Ability to define and work to deadlines.
Bachelor's of Science degree in Mechanical, Electrical, Industrial Engineering, or related technical field.
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