Senior Manufacturing Engineer

4 weeks ago


Boston, Massachusetts, United States NESCO Inc Full time
Job Title: Senior Manufacturing Engineer

Job Summary:
The Senior Manufacturing Engineer will play a pivotal role in bridging the gap between Research & Development (R&D), Pilot Production, and full-scale commercial manufacturing. This individual will be responsible for ensuring seamless transitions of new medical products from early development stages to market readiness.

Key Responsibilities:
• Design and optimize manufacturing processes for capital and disposable medical devices, emphasizing assembly, testing, sterilization, and packaging to ensure cost-effectiveness and compliance.
• Generate detailed production assembly and component drawings.
• Apply Design for Manufacturing (DFM), Six Sigma, and LEAN methodologies to enhance manufacturability and cost efficiency.
• Evaluate and select contract manufacturing partners based on their ability to meet quality, cost, and timeline requirements.
• Facilitate strong partnerships with contract manufacturers to develop efficient and reliable production methods.
• Serve as the primary point of contact between the project team and external manufacturing entities, ensuring aligned manufacturing strategies and activities.
• Conduct thorough reviews of product specifications and CAD drawings to guarantee adherence to industrial standards.
• Lead the validation and characterization of manufacturing processes, including conducting detailed experiments and tests to establish process capabilities and control.
• Develop and maintain essential documentation such as manufacturing instructions, equipment guidelines, and quality control measures.

Requirements:
A Bachelor's degree or higher in Mechanical Engineering.
Over five years of experience in the engineering of manufacturing processes within the medical device sector, with a significant portion dedicated to new product introduction and design transfer.
Expertise in SolidWorks for complex assemblies and tooling designs.
Experience with contract manufacturing, especially in the production of medical capital equipment and components.
Demonstrated ability in process validation, design transfer, and working with sterilizable polymers and advanced fabrication techniques.
Proficiency in applying DFM, Six Sigma, LEAN, cGMP, and process validation principles.
Skilled in using Microsoft Office Suite and statistical tools such as Minitab or JMP for process analysis.

Preferred Skills:
Certifications in Lean and/or Six Sigma methodologies.

Work Environment:
This position requires full-time onsite presence.

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