Manufacturing Engineer

3 days ago


Birmingham, Alabama, United States Voestalpine AG-Gr Full time
Job Description

We are seeking a highly skilled Manufacturing Engineer to join our team in Irondale, Alabama. As a key member of our production team, you will be responsible for improving the overall effectiveness of our manganese machining processes.

Key Responsibilities:
  • Improve cycle time accuracy, number of castings machined per week, cut time utilization percentage, and frog line assembly times.
  • Reduce variation of castings to the frog line to meet production targets.
  • Comply with and enforce all Nortrak safety policies and regulations.
  • Participate in development and review of JSAs, set up instructions, hazard analysis of new equipment and processes, and resolution of any assigned safety committee issues.
  • Perform 5S and Kaizen events and engage employees in the continuous improvement process.
  • Develop, implement, maintain, and improve standard processes, quality systems, capacity planning and scheduling systems.
  • Evaluate existing manufacturing processes, layouts, operation methods, machines and man-hours utilized to determine excessive cost items to reduce costs.
  • Develop proposals for methods, special tooling, and work-holding design for cost reduction, quality and process enhancement, and safety.
  • Plan and optimize material flow through effective utilization of CNC equipment capacity, supplier capabilities, and material lead time as well as through leveraging outside capacity as needed.
  • Troubleshoot manufacturing processed at the shop level based on strong knowledge of cutting tool applications, GD&T, and proficient use of precision measuring gages.
  • Systematically review all machining and programming CARs and initiates corrective actions as required.
  • Determine "Best Practices & Key Performance Indicators" and share results with all Nortrak manufacturing facilities.
  • Interpret complex engineering drawings and written specifications of precision machined components.
  • Prepare written graphical work instructions for production staff.
  • Evaluate multiple potential solutions to derive the optimum solution using different problem solving techniques such as A3 or the 8D process.
Requirements:
  • Bachelor's Degree in Manufacturing or Industrial Engineering or other technical discipline.
  • 5 years of related manufacturing experience within the CNC Machining Industry.
  • Experience with low volume/high component mix environment.
  • Knowledge of ISO 9001 and AS 9001 standards would be an asset.
  • Experience in a forging/forming environment preferred.
  • Experience with presses and mechanized/automated manufacturing preferred.
  • Strong understanding of cost analysis, work simplifications and value stream analysis.
  • Proven experience within work measurement and CNC equipment capacity planning.
  • Must possess strong verbal and written communication skills.
  • Knowledge in SAP, MS Office Software, and MS Projects.
What We Offer:
  • A supportive, family-oriented Nortrak Blue culture.
  • We provide an environment where Health and Safety is our #1 priority.
  • Career development opportunities and competitive pay progression.
  • Competitive medical, dental & vision benefits.
  • Company paid life and disability insurance.
  • Paid holidays and vacation.
  • Retirement plan with matching contributions.
  • Tuition Assistance Program.
  • Wellness Program.
  • Employee Assistance Program.
  • Employee Recognition Programs.


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