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Metal Assembly Quality Inspector
2 months ago
About Challenge Manufacturing:
At Challenge Manufacturing, we are dedicated to achieving excellence in manufacturing by empowering our employee-owners. As a prominent tier 1 supplier of intricate metal assemblies for the global automotive sector, we are committed to pioneering innovative solutions for the future of mobility. We believe that the most effective ideas stem from diverse perspectives, and when combined with the collaboration of industry experts, we can overcome any challenge. Our team members take pride in their contributions and embody our core values of safety, ownership, and teamwork daily; they are the true driving force behind our operations.
Challenge Manufacturing is honored to be one of the largest employee-owned automotive firms in North America. A key benefit of being part of the Challenge team is our Employee Stock Ownership Plan (ESOP), which allows us to distribute shares of the company to all employee-owners each year. These shares serve as an additional retirement benefit that grows over time. Being part of an ESOP means our employee-owners share in the success of Challenge Manufacturing.
Position Overview:
The primary responsibility of this role is to conduct initial visual quality inspections on metal stampings while efficiently packing them into designated containers to ensure a high-quality product for both internal and external customers. Additional quality checks may be performed as necessary, with relevant information recorded in our ERP system, PLEX, while also performing general utility tasks to meet production schedules.
Key Responsibilities:
- Execute all tasks to ensure departmental and plant production goals are achieved on a daily and weekly basis.
- Reference production orders in PLEX to process products according to the Job Element Sheet (JES).
- Regularly load, unload, lift/move, pull/push, and position products and materials weighing up to 60 pounds, occasionally more (assistance provided for heavier items), throughout the assigned work area. Press packing operations require frequent standing, walking, bending, twisting, turning, and lifting.
- Select appropriate racks or bins for packing and/or storing parts for subsequent processes.
- Accurately pack parts in the correct containers per packaging instructions to fulfill customer specifications, ensuring compliance with labeling requirements. Utilize personal computers (PC), PLEX system, keyboard, and mouse.
- Complete online work center and operator inspection sheets to confirm process stability and adherence to all visual inspection and gauge requirements.
- Visually inspect parts from prior operations according to Challenge Manufacturing quality standards to verify proper form, fit, and function. Ensure compliance with customer and Challenge Manufacturing quality standards as outlined in gauge instructions, first piece inspection approvals, problem containment processes, quality alerts, and other quality standards specified in the Challenge Manufacturing Quality Policy and/or PLEX System for each work center.
- Maintain safety and cleanliness in the work area by performing housekeeping duties.
- Participate in cross-training on various work centers as needed.
- Complete necessary paperwork and documentation (hourly count boards).
- Meet daily production targets.
Shift Details:
This position operates on a C Shift: 5:00 AM - 5:00 PM Friday/Saturday and 5:00 PM - 5:00 AM Sunday/Monday.
Qualifications:
- Must be at least 18 years of age.
- Able to stand for 8-10 hours daily and physically capable of performing essential job functions, with or without reasonable accommodation.
Benefits:
We provide a comprehensive benefits package that includes medical, dental, and vision insurance, Health Savings Account with annual employer contributions, Flexible Spending Accounts, company-paid Short-Term Disability and Basic Life, Voluntary Life and Long-Term Disability, Employer 401k Match, ESOP shares, tuition reimbursement, Referral Bonus Program, Challenge Incentive Program, and paid time off.
Please note that this job description is not intended to cover or contain a comprehensive listing of activities, duties, or responsibilities required of the employee for this position. Duties, responsibilities, and activities may change at any time with or without notice. Reasonable accommodations can be made to enable individuals with disabilities to perform essential functions.
