Process Optimization Specialist

24 hours ago

Madison WI USA, United States Aprilaire Full time
About Aprilaire

AprilAire is a leading provider of healthy air solutions, dedicated to its mission of making healthy air accessible to everyone. Our team of professionals is passionate, customer-focused, adaptable, and committed to innovation in HVAC technologies.

We're proud to be in over 7 million homes and strive for continued success. If you're looking for a career that offers a breath of fresh air, consider joining our team.

Job Summary

We're seeking a Process Engineer to join our team in Madison, Wisconsin. As a Process Engineer, you'll drive and implement process improvement projects, supporting future initiatives and making a significant impact on our manufacturing facility.

Key Responsibilities
  • Lead and coordinate continuous improvement projects across multiple facilities, focusing on process, cost, production, and quality.
  • Improve production flow through labor incentives and optimize resource utilization.
  • Communicate with union members to explain incentive systems and changes.
  • Develop and lead new projects, improvements, and product design changes using lean manufacturing and engineering principles.
  • Collaborate with New Product Introduction teams, Engineering Change Requests, and other relevant processes impacting manufacturing.
  • Develop and update FMEA's & PFMEA's.
  • Design and execute qualification plans for new/modified equipment or materials.
  • Participate in long-range planning, including plant layout and equipment needs.
  • Investigate, justify, and implement special packaging projects, including tooling and equipment setup.
  • Prepare documentation and provide metrics, flow charts, and diagrams as needed.
  • Maintain manufacturing information in our MRP system.
  • Lead plant Productivity projects to improve cost structure through process and product improvements.
  • Apply lean manufacturing and engineering principles, including Kaizen events, Kanban, 5S, setup reduction, materials flow, and production layout.
Requirements
  • Bachelor's degree in Process or Industrial Engineering and manufacturing experience in an assembly environment.
  • Understanding of Process or Industrial Engineering concepts and principles focused on process efficiencies, quality control, and cost analysis.
  • 3+ years' experience in a continuous improvement environment.
  • Curious personality with an ability to adapt to changing priorities.
  • Initiative to work independently and collaborate across teams.
  • Values building relationships with others while acting as the subject matter specialist in your role.
  • Experience with AutoCAD a plus.

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