Senior Manufacturing Engineer

23 hours ago


Texas City, Texas, United States Firefly Aerospace Full time
About Firefly Aerospace

Firefly Aerospace is a leading provider of space transportation solutions, dedicated to enabling our world to launch, land, and operate in space. Our mission is to provide government and commercial customers with full mission services from low Earth orbit to the surface of the Moon and beyond.

Job Summary

The Firefly Propulsion Senior Manufacturing Engineering (ME) Team is responsible for the fabrication, integration, test, and delivery of the engines and fluid systems to vehicle and spacecraft programs. As a Senior Manufacturing Engineer, you will lead the transition of products from development to production, taking ownership of engine components from design release to delivery.

Responsibilities
  • Lead the transition of products from development to production
  • End-to-end ownership of the fabrication, assembly, and checkout procedures for propulsion subassemblies and full-up engines
  • Continuous process development and improvement to increase production rate and reduce cost
  • Lead investigations of process failures and drive to root cause
  • Own the development, test, and qualification of new production processes
  • Participate in design reviews and provide feedback to the design teams
  • Own the assembly and integration instructions and work with technician teams towards continuous improvement
  • Develop and execute functional checkout procedures and processes where applicable
  • Disposition non-conformances that occur throughout the build process, develop and implement corrective actions
  • Conduct manufacturability reviews and implement design improvements
Qualifications
  • Bachelor's degree in Engineering or related technical field
  • 5+ years of experience working in a Manufacturing Engineer role
  • Proven experience with complex assemblies, e.g. production in aerospace/aviation/automotive industries
  • Able to read and interpret technical drawings and assembly instructions
  • Proven experience with complex troubleshooting
  • Proven experience working in dynamic and evolving environments
  • Excellent written and verbal communication skills to convey methodologies for assembly and troubleshooting
  • Strong interpersonal and conflict resolution skills - Must be a team player
  • Proven experience with tasks requiring extreme attention to detail and prolonged mental concentration
  • Ability to thrive in high-stakes, stressful, short deadline environments
  • Critical thinking and strong decision-making ability
Desired Qualifications
  • 3+ years of experience in an aerospace production environment
  • Experience with advanced manufacturing techniques (welding, brazing, casting, additive fabrication, forging, spin forming, etc.)
  • Experience working with cryogenics and high-pressure pneumatics systems
  • Experience with modern manufacturing principles, such as Lean Manufacturing, Six Sigma, etc.
  • Experience with complex system assembly and hands-on build experience preferably in space systems or aerospace applications
  • Experience with writing assembly procedures or documentation for mechanical, electrical, or structural systems
  • Experience writing test plans, procedures, and identifying pass/fail criteria on systems
  • Knowledge of data analysis packages (Python/high-level Excel) preferred
  • Working knowledge of fluid components and systems


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