Process Automation Engineer

2 weeks ago

Spencer, Massachusetts, United States AbbVie Full time

Company Overview
AbbVie is dedicated to the discovery and delivery of innovative medicines and solutions that address significant health challenges today and in the future.

Our focus is on making a substantial impact in various therapeutic areas, including immunology, oncology, neuroscience, and eye care, alongside our offerings in the Allergan Aesthetics portfolio.

For further details about AbbVie, please visit our website and follow us on social media platforms.


Job Summary

Objective
The role involves overseeing the installation, configuration, maintenance, and repair of both field and laboratory instrumentation utilized in manufacturing environments. The instrumentation may function independently or be integrated with control systems. This position supports the design, programming, and specification of equipment and the implementation of instrumentation and control hardware related to projects.
Key Responsibilities
  • Ensure adherence to relevant policies and procedures.
  • Utilize engineering expertise to guarantee that instrumentation and control systems in biologics manufacturing facilities are accurately specified, installed, programmed, and operate according to design. This includes regular evaluations of instrument performance for necessary upgrades or replacements, maintaining top-tier equipment within the facility.
  • Diagnose and resolve analog/digital hardware issues associated with process control systems and instrumentation, including distributed control systems (DCS) and programmable logic controllers (PLC). Comfortable working with both low (24Vdc) and high (120V, 480V) voltage systems.
  • Assist calibration technicians in identifying instrument and hardware issues. Complete the setup and testing of new instruments before they are sent for initial calibration.
  • Interpret P&ID and troubleshoot electrical schematics effectively.
  • Familiarity with the setup and troubleshooting of VFD and/or Servo drives, particularly with Allen-Bradley systems, is advantageous.
  • Knowledge of bus protocols such as HART, Foundation Fieldbus, DeviceNet, Profibus, and Ethernet IP is beneficial.
  • Possess a working knowledge of analytical instrumentation, including High-Performance Liquid Chromatography (HPLC), Gas Chromatography (GC), Mass Spectrometry (MS), and Ultra-Violet Visible Spectroscopy (UV-Vis), as well as other industrial analytical tools used in biologics manufacturing (pH, Dissolved Oxygen, Temperature, Conductivity).
  • Collaborate with engineering teams to develop functional specifications for control programming on major equipment systems, including the design of process control systems. Communicate, document, and schedule all work activities effectively.
  • Maintain instrumentation and control equipment in a validated environment, ensuring compliance in all GxP areas. Communicate job activity statuses to management and relevant production, maintenance, and engineering teams.

Qualifications
  • Bachelor's or Associate Degree in an Engineering Discipline, or 8-10 years of relevant experience in an industrial or military setting with Process Instrumentation (Pressure, Temperature, Weight, Analytical (pH, DO, Conductivity), Level, and UV).
  • ISA CCST Certification Level 1 or 2 is a plus.
  • Prior experience in the calibration of instrumentation (Pressure/Temperature/Flow/etc.) is preferred.
  • Knowledge of biologics manufacturing processes is advantageous.
  • Familiarity with CMMS (Computerized Maintenance Management System) such as Maximo is beneficial.
  • Strong computer skills and the ability to utilize various software applications for programming and configuring instrumentation.
  • Ability to manage tasks to meet strict timelines and possess strong interpersonal skills, along with effective written and verbal communication abilities.
  • Understanding of validated systems, applicable engineering standards, and facility-specific software applications is preferred.
  • Ability to work collaboratively and foster a team-oriented environment.

Additional Information
  • The compensation range provided is the estimated base pay that the Company anticipates paying for this role based on the job grade. Actual compensation may vary based on factors such as geographic location.
  • We offer a comprehensive benefits package, including paid time off (vacation, holidays, sick leave), medical/dental/vision insurance, and a 401(k) plan for eligible employees.
  • This position is eligible for participation in our short-term incentive programs.

Note:

AbbVie is an equal opportunity employer committed to diversity and inclusion. We strive to employ qualified individuals without discrimination based on race, color, religion, national origin, age, sex, physical or mental disability, genetic information, gender identity or expression, sexual orientation, marital status, or any other legally protected status.

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