Materials and Process Engineer III
1 week ago
At Blue Origin, we are pushing the boundaries of space exploration and development. We are seeking a highly skilled Materials and Process Engineer III to join our team of experts in the field of materials and process engineering.
Job Summary:The Materials and Process Engineer III will be responsible for the development and implementation of coating, plating, cladding, and welding/joining processes used in the manufacture and repair of liquid rocket engine hardware. This position will require the ability to work independently and as part of a team to develop, qualify, document, and continuously improve these processes to ensure design and manufacturing requirements are met.
Responsibilities:- Challenge the status quo by identifying, developing, and implementing process improvements to drive reductions in cost and processing time while maintaining design intent and quality.
- Work hands-on with processes such as welding, coating, cladding, plating, and heat treatment to develop robust processing parameters and approaches.
- Collaborate closely with design, analysis, manufacturing, quality, supply chain, and supply base to disposition nonconforming hardware.
- Identify root causes of nonconforming hardware and work proactively to identify and implement corrective and preventative actions including repair of components for return to service.
- Interpret production drawings systematically, understanding the need for processes to meet established requirements.
- Define and author material and/or process development and qualification plans in order to utilize novel materials and processes on liquid rocket engine hardware.
- Train and empower production employees in manufacturing and developed repair techniques.
- Promote and build a positive working relationship with hourly team members.
- 5+ years directly related welding and joining experience.
- Minimum B.S. in Welding Engineering, Metallurgical Engineering, Material Science Engineering, Mechanical Engineering, or related field.
- Hands-on experience operating and supporting processing equipment such as heat treat furnaces, industrial robots, lasers, welding equipment, thermal spray, and cold spray systems.
- Proven experience developing and executing test plans for analysis and qualification of special processes.
- Experience writing and maintaining materials and process specifications and/or work instructions.
- Experience with automation and/or mechanization of processes.
- Familiarity with standard methods of manufacturing, such as conventional machining, non-conventional machining, and inspections.
- Experience interpreting NDT/NDE results (such as UT, RT, PT).
- Strong interpersonal and organizational skills.
- Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusion.
- Masters or PhD in Welding Engineering, Metallurgical Engineering, Material Science/Engineering, Mechanical Engineering or related field.
- Experience in the production, manufacturing, testing, and assembly of rocket hardware.
- Experience working with Ni-based alloys, Cu-based alloys, and/or other aerospace materials used in rocket propulsion manufacturing.
- Demonstrated experience working in cross-functional teams.
- Demonstrated experience generating Engine Manual repairs or Service Bulletin alteration repair documents.
- Experience evaluating and implementing repairs and/or remanufacture on tested/flight service hardware.
- Experience with aerospace quality management systems supporting propulsion hardware.
- Experience transitioning materials and processes from development to production.
- Proven experience managing technology development projects, measuring technical progress, resources, and budgets.
- Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
- Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
- Discretionary bonus: Bonuses are designed to reward individual contributions as well as allow employees to share in company results.
Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified, diverse, and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork, in which all employees recognize and appreciate the diversity of individual team members.
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