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Lead Injection Molding Engineer

2 months ago


Mansfield, Texas, United States ZAH Group Full time
Position Overview

The Senior Process Engineer - Injection Molding plays a pivotal role in overseeing and enhancing the injection molding operations. This role is essential for driving engineering projects focused on manufacturing processes, documentation, systems, procedures, equipment, and tooling.

Key Responsibilities
  1. Technical Leadership: Provide guidance and mentorship to Process Engineers, Tool Room staff, Mold Technicians, Production Leads, and Machine Operators.
  2. Troubleshooting: Address mold challenges, adjust machine settings, verify auxiliary equipment configurations, and monitor various operations to ensure product quality and conformity.
  3. Implementation: Spearhead the introduction of new tooling, processes, and auxiliary equipment.
  4. Operational Analysis: Conduct thorough operational and financial assessments to recommend tooling and equipment enhancements aimed at improving manufacturing efficiency and reducing costs.
  5. Cross-Functional Collaboration: Lead and mentor teams of engineers and technicians to execute impactful cost-saving initiatives that enhance plant financial performance.
  6. Problem Solving: Utilize analytical skills to investigate manufacturing challenges, identify root causes, and propose corrective actions to support ongoing operations.
  7. Process Improvement: Direct engineering efforts in the design, documentation, and execution of manufacturing processes to enhance capability, reliability, consistency, and throughput.
  8. World-Class Principles: Manage the application of T.Q.M., Kanban, Demand Flow, and Cellular Manufacturing methodologies to boost customer satisfaction and minimize waste.
  9. Safety Compliance: Adhere to safety protocols to prevent workplace injuries by following company and OSHA regulations, recognizing safety hazards, and using required personal protective equipment.
  10. Additional Duties: Perform other related responsibilities as necessary.
Qualifications

A Bachelor's degree in Plastics, Chemical, or Mechanical Engineering is required, along with a minimum of five years of practical experience in setting up and operating injection molding machinery and auxiliary equipment, including robotics. Strong communication, presentation, and interpersonal skills are essential. A robust technical background in injection molding processes, tooling, equipment, materials, manufacturing, and quality is necessary. Familiarity with statistical tools for troubleshooting and evaluating process performance is also required.