Chemical Manufacturing Engineer
1 week ago
The role of the Manufacturing Engineer is pivotal in ensuring the operational excellence of our production unit. This position is designed to enhance the safety, reliability, and efficiency of manufacturing processes.
Key Objectives:
- Become the subject matter expert in the designated manufacturing area.
- Gain a comprehensive understanding of the control systems and alarm protocols.
- Identify improvement opportunities and formulate strategies to enhance operational performance.
- Build influential relationships across various departments to drive performance improvements.
Main Responsibilities:
- Lead initiatives to foster a zero-incident safety culture through effective safety practices and employee engagement.
- Collaborate with teams in Operations, Manufacturing, Engineering, Quality Assurance, and other support functions.
- Design and implement best-in-class work processes utilizing lean and six sigma methodologies to achieve performance targets.
- Promote a culture of continuous improvement by actively participating in cross-functional teams.
- Oversee the development and management of Six Sigma projects aimed at enhancing safety, quality, and productivity.
- Ensure all Key Performance Indicators (KPIs) and budgetary commitments are consistently met.
- Manage production schedules in alignment with inventory planning to optimize stock levels.
- Serve as a technical resource for critical processes including Process Hazard Analysis and Failure Mode Effect Analysis.
- Lead Management of Change and Root Cause Analysis initiatives to enhance safety and operational performance.
- Ensure compliance with quality standards and address customer complaints effectively.
- Coordinate with relevant teams to safely execute maintenance and operational outages.
- Collaborate with engineering teams to develop cost-effective capital projects that align with performance goals.
- Support the execution of technological programs that deliver innovative solutions for operational excellence.
Team Structure:
Reports to the Production Manager.
Qualifications:
- Bachelor's degree in Chemical Engineering.
- A minimum of three years of experience in chemical manufacturing.
- Proven ability to work effectively within a self-directed team environment.
- Strong commitment to safety, environmental, and industrial hygiene standards.
- Excellent communication skills, both verbal and written.
- Proficient in Microsoft Office, SAP, and Minitab.
- Ability to simplify complex technical issues for management review.
- Experience in coaching and mentoring fellow engineers.
- Strong organizational and time management skills.
- Familiarity with Process Flow Diagrams and P&ID's.
- Capability to generate heat and material balances.
- Understanding of basic accounting principles and plant cost economics.
- Proactive leadership and team-building skills in a dynamic environment.
- A strong sense of ownership and a drive for continuous improvement.
Required Skills:
- Certification in Six Sigma (Yellow Belt, Green Belt, or Black Belt).
- Knowledge of Process Safety Management, Title V, and ISO 9001 standards.
- Familiarity with Provox/DeltaV DCS systems.
- Understanding of quality systems and the ability to maintain operational consistency within established guidelines.
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