Electromagnetic and Filter Design Engineer

3 weeks ago

Dearborn, Michigan, United States Ford Motor Company Full time
Job Title: Electromagnetic and Filter Design Engineer

We are seeking a highly skilled Electromagnetic and Filter Design Engineer to join our team at Ford Motor Company. As a key member of our Research and Advanced Engineering team, you will be responsible for designing and developing advanced energy management and propulsion technologies.

Key Responsibilities:
  • Lead the analysis, simulation, and measurement of high frequency signals generated in LV & HV power electronic systems.
  • Develop and implement cost-effective solutions such as passive filters, chokes, and resistive snubbers to attenuate high frequency interaction in inverter, motor, and HV cabling.
  • Optimize capacitor layout and busbar design.
  • Design next-generation power electronic converters for electrified vehicles.
  • Identify topology, design, and build CM and DM inductive chokes, decoupling capacitors, and magnetic cores.
  • Develop advanced filtering solutions and integrate them with power module, busbar, and PCB.
  • Meet cost, volume, efficiency, and attenuation targets for filter designs.
  • Effectively communicate results by writing technical reports, invention disclosures, and presenting data to management.
  • HV busbar design, layout, and integration with DC links capacitor, passive filters, and power modules.
  • Support technical interaction with experts from inverter control, low voltage circuit designers, power electronics, and electric machines.
Requirements:
  • Master's degree in Electrical Engineering, Computer Science, or a related field.
  • 3+ years of research/industry experience in fields of architectural design, simulation, and manufacturing of high-power filters for power electronic systems.
  • 3+ years in at least 3 of the following areas (coursework, internships, research, and co-ops included):
  • Experience in electric circuit simulation of power electronic converters to estimate the magnitude and phase of noise generation.
  • Expertise in circuit parameter extraction and transfer function, from CAD models and measurement of electric systems.
  • Practical experience in designing filters, chokes, and snubbers to attenuate noise generation and propagation in electric drive systems.
  • Expertise in filter topology, the impact of filter parasitic inductance, and capacitance on filter frequency response.
  • Experience in component selection, durability, and cost impact of various filter and snubber topology.
  • Knowledge in semiconductor devices and correlation between semiconductor switching process and high frequency noise generation.
  • Expertise in double pulse test procedure, to quantify semiconductor switching related noise generation, ability to quantify common and differential mode noise during switching, and mapping the propagation path of the corresponding noise.
  • Expertise in high-speed time domain signal acquisition and analysis using oscilloscopes, passive probes, and optical differential probes for high-voltage power electronic and low-voltage systems.
  • Expertise in frequency domain signal acquisition and analysis using network and spectrum analyzers, high-frequency EMC probes, and signal filtering techniques.
  • Knowledge in PCB design and layout for prototyping filter design for high-power applications.
  • Basic knowledge in active filter design and for low power applications.
Preferred Qualifications:
  • PhD in Electrical Engineering, Computer Science, or a related field.
  • MATLAB, PLECS, Simplorer, SPICE, Fusion 360, Altium, KiCAD.
  • Adept with laboratory equipment such as oscilloscopes, probes, network analyzers, and HV power supplies.
  • Basic knowledge in semiconductor classification and operation.
  • Knowledge in high voltage systems and high-temperature circuit design to integrate filtering solutions with power semiconductor packaging.
  • Understanding automotive applications and requirements.
  • Experience in material and capital purchasing.
  • Experience in project management tools.
  • Strong verbal and presentation skills to ensure effective communication with technical and management teams.
  • Self-motivated individual with strong intrapersonal skills.
  • Ability to lead technical projects with a team-oriented personality.

We offer a comprehensive benefits package, including immediate medical, dental, vision, and prescription drug coverage, flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care, and more. We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status, or protected veteran status.

This position is a range of salary grades GSR5 - GSR8. Visa sponsorship is available for this position. Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

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