Structures Engineer

1 week ago

San Bernardino, California, United States ASRC Federal Full time

ASRC Federal Systems Solutions (AFSS) is in search of a dedicated Structures Engineer to contribute to the Rocket System Launch Program Mission Assurance (RSLP MA) contract for the U.S. Space Force.

The selected candidate will engage in mission assurance and independent verification and validation (IV&V) of launch service contractor (LSC) analyses at our Engineering Center. This facility is home to a diverse team of propulsion, structures, fluid mechanics, software, controls, and avionics engineers supporting a U.S. Space Force initiative that ensures rapid access to space for various government clients. Our collaboration extends to multiple launch vehicle contractors nationwide to execute systems engineering and IV&V of their launch vehicles.

This position entails:

  • Evaluating and estimating loads on launch vehicle flight and mechanical ground support equipment.
  • Assessing the mechanical design of vehicle components, subsystems, and handling equipment.
  • Conducting load and mechanical stress analysis.
  • Overseeing proof load and flight acceptance load testing.
  • Processing, analyzing, and visualizing coupled loads and bending modes analysis.
  • Reviewing requirements and tailoring processes performed by launch vehicle contractors.
  • Supporting hardware acceptance and pedigree reviews.
  • Producing comprehensive analysis reports of test and post-flight data.
  • Presenting analysis and predictions to a technical audience in both formal and informal settings.

This role necessitates collaboration with a multi-disciplinary team performing independent validation and verification (IV&V) on rocket launch vehicles to support launch programs on a demanding schedule.

Travel may be required to assist launch vehicle provider facilities.

Qualifications:

  • A BS degree in Mechanical Engineering, Aerospace Engineering, Engineering Physics, or a related field with five years of relevant industry experience, or three years with a MS degree from an ABET-accredited institution.
  • Proficient experience in structural analysis (both closed form and using finite element tools) under static and dynamic loading conditions.
  • Experience with strain gauge application and data evaluation using Matlab, NumPy/SciPy.
  • Strong grasp of mechanical design principles and structural analysis, including pressurized systems, modal analysis, and discrete Fourier transform (DFT) frequency domain methods.
  • Solid understanding of structural mechanics, including non-linear stress/strain curves, fatigue and fracture analysis, and thermal stress effects.
  • A foundational understanding of various engineering disciplines such as aero fluids, dynamics, propulsion, GN&C, and avionics, along with a willingness to learn on the job.
  • Practical experience in an engineering environment, including standard processes for evaluating engineering change proposals and supporting Design Reviews (SRR/PDR/CDR).
  • A strong work ethic and self-motivation to acquire new tools and techniques in other technical areas.
  • The ability to obtain a DoD SECRET or TOP SECRET clearance is mandatory.

Desired Skills:

  • Familiarity with military and industry standards such as MIL-STD-1540/SMC-S-016, AIAA S-110, AIAA S-114, SMC-S-013, AS9100.
  • Experience in structural and modal testing of space launch vehicle components, subsystems, and payloads, including evaluating test setups and debugging test issues.
  • Experience with anomaly/failure analysis utilizing fault trees, failure modes and effects analysis, and statistical failure estimation.
  • Proficient experience in structural analysis (both closed form and using finite element tools) with static and dynamic loading.
  • Experience in component development, reliability analysis, statistics, and aging surveillance testing.
  • Capability to develop, document, and enhance robust data processing and analysis tools using Python, Matlab, C, Fortran, or other programming languages.

ASRC Federal and its subsidiaries are Equal Opportunity / Affirmative Action employers. All qualified applicants will receive consideration for employment without regard to race, gender, color, age, sexual orientation, gender identification, national origin, religion, marital status, ancestry, citizenship, disability, protected veteran status, or any other factor prohibited by applicable law.

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