Senior Process Engineer

3 weeks ago

Reston, Virginia, United States Titan America Full time

Job Title: Senior Process Engineer

Job Summary:

We are seeking a highly skilled Senior Process Engineer to join our team at Titan America. As a key member of our operations team, you will be responsible for optimizing the cement manufacturing process, improving production efficiency, and ensuring the highest standards of product quality.

Key Responsibilities:

  • Lead the optimization of cement production processes, including raw milling, clinker production, pyro-processing, and cement grinding, to improve efficiency, reduce costs, and ensure product quality.
  • Analyze plant performance data and conduct process evaluations to identify bottlenecks, inefficiencies, and areas for improvement.
  • Collaborate with production team to troubleshoot process problems, providing technical expertise and recommendations for corrective actions.
  • Develop and implement process control strategies to optimize kiln performance, fuel efficiency, and reduce emissions.
  • Lead continuous improvement initiatives using Lean, Six Sigma, or similar methodologies to reduce waste, downtime, and energy consumption.
  • Oversee the implementation of new technologies and process improvements to ensure optimal production outcomes.
  • Conduct root cause analysis for process deviations and equipment failures, and implement corrective measures.
  • Work with quality control teams to monitor and improve the chemical composition of raw materials, clinker, and cement to meet production specifications.
  • Ensure compliance with safety, environmental, and regulatory standards in all process-related activities.
  • Prepare and present detailed technical reports and recommendations to senior management on plant performance and improvement initiatives.
  • Train and mentor junior process engineers and plant operators to enhance technical knowledge and improve operational practices.

Requirements:

  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field (Master's degree preferred).
  • 7+ years of experience in process engineering within the cement or related heavy industrial sector.
  • Extensive knowledge of the cement production process, including raw material preparation, clinker production, pyro-processing, and cement grinding.
  • Experience with process simulation tools and process control systems (e.g., DCS, PLC).
  • Strong understanding of kiln operation, fuel types, and combustion systems in cement production.
  • Proven track record of successfully leading process improvement projects to reduce energy consumption and optimize production.
  • Familiarity with environmental regulations and standards for cement production, including emissions control.
  • Strong analytical and problem-solving skills, with the ability to use data to drive decision-making.
  • Excellent project management skills, including the ability to manage multiple projects simultaneously.
  • Strong communication and leadership skills, with the ability to work effectively in cross-functional teams.
  • Knowledge of Lean, Six Sigma, or similar continuous improvement methodologies (Green Belt/Black Belt certification preferred).

What We Offer:

  • Company Values: Be a part of a company that values integrity, sustainability, and ethical business practices. We are committed to making a positive impact on our industry and the world.
  • Competitive Compensation: We believe in recognizing and rewarding your contributions.
  • Comprehensive Benefits: We care about your health and well-being. Our benefits package includes comprehensive medical, dental, and vision coverage, as well as a 401(k) plan with company matching.
  • Supportive Culture: Our inclusive and collaborative culture fosters teamwork and creativity. We value diversity and provide a platform for all voices to be heard.
  • Community Engagement: We believe in giving back. You'll have opportunities to participate in volunteer programs and community outreach initiatives.

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