Senior Manufacturing Process Engineer

3 weeks ago


Reston, Virginia, United States PDS Full time

Job Title: Senior Manufacturing Process Engineer

Location:

Compensation: Competitive hourly rate

Work Authorization Requirements: US Person

Overview

PDS is seeking a Senior Manufacturing Process Engineer to lead the development of manufacturing processes for aerospace projects. This position offers an exciting opportunity to drive continuous improvement and support high-reliability assembly projects. As a key team member, you will be responsible for optimizing processes to ensure product quality and on-time delivery, as well as collaborating closely with design engineers on the creation and refinement of ground support equipment (GSE).

Responsibilities

  • Design and implement optimized manufacturing processes to meet quality and delivery targets.
  • Develop, evaluate, and improve manufacturing methods to enhance quality, reduce costs, and increase first pass yield.
  • Solve complex technical problems with innovative solutions.
  • Plan and manage resource utilization effectively.
  • Draft technical documentation in collaboration with design engineers.
  • Maintain detailed documentation for complex, high-reliability assemblies.
  • Create and maintain internal process documentation, including training materials and reports on non-conformances.
  • Represent the manufacturing team in design reviews, readiness reviews, and other critical project meetings.
  • Prepare and present technical reports, documentation, and project updates.
  • Review and approve drawings for flight and ground support equipment (GSE).
  • Develop action plans, work instructions, test procedures, and other essential production documentation.

Qualifications

  • Bachelor's degree in Manufacturing Engineering, Industrial Engineering, or a related engineering discipline.
  • Minimum of 6 years of experience in manufacturing engineering, preferably within aerospace.
  • Proficient in SolidWorks and knowledgeable in Lean Manufacturing and Continuous Improvement principles.

Preferred Skills

  • Knowledge of Geometric Dimensioning and Tolerancing (GD&T).
  • Experience with solar and antenna arrays in aerospace applications.
  • Proficient in Visio, Excel, and MS Project.
  • Strong problem-solving skills.
  • Excellent communication and teamwork, fostering collaboration with assemblers, technicians, and engineers.


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