Process Engineer

3 weeks ago


Brewster, New York, United States Materion Full time
Job Summary

Materion is seeking a highly skilled Process Engineer to join our team. As a Process Engineer, you will play a critical role in the development and implementation of new processes and procedures to improve product quality, reduce costs, and increase efficiency.

Key Responsibilities
  • Provide engineering support in the areas of product and process development, troubleshooting, cost improvement, and quality enhancement.
  • Investigate and propose new production equipment, procedures, and methods to automate, improve, and/or scale-up existing processes.
  • Work with Product Development (R&D) to complete the manufacturing-related sections of the New Product Development process.
  • Develop and maintain Standard Operating Procedures (SOPs) and Process Flow Diagrams for new products or modified equipment and procedures.
  • Complete General Process Change control documents when implementing process changes on assigned production processes.
  • Develop standard work and train operators.
  • Assist in New Process Development Stage Gate reviews.
  • Complete Process Audits and resolve audit findings.
  • Work with Quality Engineering to develop and implement Statistical Process Controls for assigned production processes.
  • Provide support in the collection and interpretation of metric data.
  • Ensure that safety and process hazard reviews are conducted for new or modified equipment and procedures.
  • Develop and maintain Failure Mode and Effects Analysis (FMEA) and Control Plans for assigned processes.
  • Assist in all Change Control processes.
Requirements
  • Material Science background.
  • Experience in Metallurgy, Casting, or Vacuum Induction Melting.
  • Experience with forming alloy processes, Annealing, rolling.
  • Experience with material characterization.
  • Experience conducting Failure Analysis (FA).
Preferred Skills
  • Strong verbal and written communication skills.
  • Ability to work safely in a manufacturing environment.
  • Effective facilitation skills and ability to work with all levels of the organization.
  • Strong investigative and problem-solving skills.
  • Solid mechanical and controls aptitude.
  • Ability to work well on teams with employees at all levels within the organization.
  • Willingness to learn new skills, work habits, and procedures.
  • Computer proficiency in spreadsheets and data analysis.
  • Ability to initiate creative processing methods.
  • SAP knowledge a plus, experience in a manufacturing environment.


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