Manufacturing Controls Engineer

3 days ago

Reston, Virginia, United States Bosch Charleston Plant Full time

Job Title: Controls Manufacturing Engineer

Job Summary:

We are seeking a highly skilled Controls Manufacturing Engineer to join our team at the Bosch Charleston Plant. As a key member of our manufacturing team, you will be responsible for overseeing the daily operation of fully automated, high-speed manufacturing assembly lines, leading software development, PLC programming, and IT infrastructure projects.

Key Responsibilities:

  • Support daily operations of 11 fully automated manufacturing assembly lines in MOE2 with 1-second cycle times
  • Lead projects in software development, PLC programming, and IT infrastructure implementation
  • Serve as the primary Controls/Process Engineer for multiple 1-second cycle assembly lines
  • Develop and maintain manufacturing documentation and quality plans, including process flow diagrams, PQIs, process control documentation, and standard work instructions, in line with company standards
  • Identify and resolve quality issues related to automated equipment
  • Lead initiatives to improve safety, cost, quality, delivery, and utilization of manufacturing processes to meet Policy Deployment goals
  • Actively manage daily area performance using analytics and data to achieve targets and implement continuous improvement measures to meet KPIs
  • Provide occasional technical support during night/weekends as a subject matter expert for extended downtime situations, remotely or on-site as required

Requirements:

  • Bachelor's degree in engineering (Electrical, Mechatronics, or related field)
  • 3+ years of technical experience
  • Familiarity with vision systems such as Keyence, SensoPart, and Cognex
  • Proficient in object-oriented programming languages and web technologies (PLC programming, C#, Python, HTML, JavaScript)
  • Experience with data analytics tools (e.g., PowerBI)
  • Strong working knowledge of relational databases (MySQL, Microsoft SQL, Oracle) and IT concepts, including virtual machines (VMs) and networking
  • Ability to read and define electrical drawings, as well as pneumatic and hydraulic schematics
  • Proven project leadership skills with the ability to prioritize workloads and meet deadlines
  • Capable of working in cross-functional teams with a high level of self-initiative
  • Experienced in utilizing problem-solving methodologies (Six Sigma, Shainin, 5 Whys) to resolve complex manufacturing challenges

Preferred Requirements:

  • Proficient in PLC and Drive programming with hands-on experience in high-volume, technology-driven manufacturing, particularly in the automotive industry.

Travel:

  • Willing and able to travel, including internationally, for training, project work, and IPN-related activities

Bosch Charleston Plant is an innovative company with extensive experience providing solutions for success in staffing, recruiting, technology, and outsourcing to our clients, employees, and applicants. We are a family and minority-owned company offering better processes and better people to create efficiencies and greater profits for our clients. Our relationships with world-class companies, our training programs, and our culture of family allow us to offer better results, better jobs, and better lives to those who work with us.

All Applicants must submit to background check and drug screening

Disclaimer: This job description is not designed to be a complete list of all duties and responsibilities required of the position

EOE

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