Process Specialist, Polymers Operations

4 weeks ago


Deer Park, Texas, United States LyondellBasell North America Full time
Job Summary

We are seeking a highly skilled Process Specialist to join our team at LyondellBasell North America. The successful candidate will be responsible for providing technical support for the daily operation of our plant, ensuring the safe and efficient production of high-quality polymers.

Key Responsibilities
  • Assist the FLS in directing the daily activities in the process units, issuing daily process unit operating instructions.
  • Track unit production status to ensure production requirements are met, supporting the needs of the business organization.
  • Interface with the Business Group, Manufacturing, and Production planning as necessary to discuss plant operation, production, and business needs.
  • Audit the production units daily, providing assistance to Operations personnel as necessary to maximize quality yield, plant reliability, and production rate in support of operational goals.
  • Monitor, investigate, and tabulate reasons for unit downtime, unit and equipment failures or upsets, and low production rates to provide information for plant operating reports.
  • Work closely with the Production/Process Engineers to solve operational issues.
  • Set unit priorities on maintenance work to be accomplished, working with the PMC and Maintenance Supervision to accomplish the daily maintenance initiatives within the unit.
  • Determine root causes and issue technical solutions as necessary to support Operational and Maintenance goals for unit quality, reliability, and production rates, maximizing plant profitability.
Champion of Operating Discipline
  • Audit round sheets, logs, and provide feedback to FLS's and technicians.
  • Assist operating technicians in developing and approving startup/shutdown procedures, evaluating and improving existing procedures, and developing new procedures as necessary to maximize plant HSE performance, quality, yield, and profitability.
  • Update Standard Operating Procedures, Normal Operating Ranges, and Safe Operating Conditions in support of the plant's Process Safety Management effort.
  • Work with Process/Production Engineering to ensure Operating Manuals are accurate and up to date.
  • Guide the Training Department by emphasizing key operating practices on a daily basis and participating in formal training to improve employee effectiveness.
  • Assist in the planning of the turnaround schedule, ensuring compliance of applicable safety, environmental rules, policies, and procedures.
  • Mentor new Production and Process engineers as well as new operating technicians while in the respective unit.
  • Promote the safety of the plant, participating in plant safety programs as necessary.
  • Participate in Process Hazard Analyses and Incident Investigations, incorporating sound safety and environmental principles in all operational and maintenance job activities to support the plant safety goal of achieving 0.0 TRIR and to ensure environmental compliance.
  • Assist in MOC, ensuring compliance with quality standards.
Requirements
  • Minimum 10-15 years of progressively responsible experience in plant operations.
  • Thorough technical understanding of plant chemical processes and unit operations.
  • Strong leadership and interpersonal skills.
  • Must be highly motivated and solution-oriented.
  • This position supports the shift organization in a 24-hour, 365-day-per-year operation.


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