Lean Systems Engineer

1 week ago

Oak Park, Michigan, United States Vaco Full time
Position Overview:
Vaco is seeking a Continuous Improvement Engineer to enhance operational efficiencies.

Objective:
Utilize industrial engineering techniques to create and execute systems that harmonize personnel, machinery, materials, information, and energy. The primary aim is to minimize waste throughout the production cycle while maintaining quality and safety standards across all manufacturing sectors.

Core Responsibilities:
  • Leadership in Process Enhancement:
    • Drive and engage in projects aimed at cost reduction and process enhancement, employing Lean methodologies and tools.
  • Data Analysis & Reporting:
    • Perform statistical evaluations to assess the effectiveness of current processes, procedures, equipment, and workforce productivity.
  • Design of Production Flow:
    • Create and execute optimal production flow layouts, which include:
      • Arrangement of physical cells/machines
      • Material flow and presentation
      • In-process quality assurance (e.g., poka-yoke)
  • Commitment to Continuous Improvement:
    • Stay informed on new industry practices and incorporate continuous improvement methodologies across manufacturing operations.
  • Work Measurement & Data Insights:
    • Establish and uphold work measurement programs, gathering and analyzing data to enhance efficiency.
  • Innovation & Execution:
    • Investigate, assess, and apply innovative concepts, materials, methods, and processes for both new and existing products.
  • Development of Labor Standards:
    • Create and implement direct labor standards for precise costing and staffing.
  • Metrics for Performance:
    • Develop and sustain key performance indicators (KPIs) to monitor and enhance production efficiency.
  • Systems for Production Control:
    • Design control systems to synchronize production planning activities, ensuring adherence to quality, delivery, and safety standards.
  • Integration of Quality Assurance:
    • Collaborate with Quality Assurance to embed quality control processes, addressing production challenges while minimizing costs.
  • Analysis of System Interactions:
    • Apply knowledge of system interactions to anticipate and manage the effects of operational changes on overall outcomes.
Qualifications:
  • Education & Experience:
    • Bachelor's degree in Industrial Engineering or a related discipline.
    • At least 5 years of pertinent experience in industrial engineering.
  • Certifications:
    • Lean Six Sigma Certification (Green Belt required; Black Belt preferred).
  • Expertise in Lean Manufacturing:
    • Comprehensive understanding of Lean manufacturing principles, with practical experience in implementation.
  • Communication Proficiency:
    • Ability to effectively convey and demonstrate Lean concepts at all organizational levels.
  • Technical Proficiency:
    • Experience with manufacturing techniques such as sheet metal fabrication, machining, and light assembly.
    • Proficient in Microsoft Office applications.
    • Bilingual in English and Spanish is advantageous.
  • Additional Qualifications:
    • Experience with safety-related products is beneficial.
    • Willingness to occasionally travel internationally to engage with customers and suppliers.
  • Work Environment:
    • Regular exposure to production elements, including noise, moving machinery, dust, and fumes.
This role is suited for a creative and analytical thinker with a passion for problem-solving and continuous improvement in a dynamic manufacturing setting.

Vaco values a diverse workplace and strongly encourages applications from individuals of various backgrounds.

EEO Notice

Vaco is an Equal Opportunity Employer and does not discriminate against any employee or applicant for employment based on various protected characteristics.

Vaco LLC and its affiliates are committed to the full inclusion of all qualified individuals and will ensure that persons with disabilities are provided reasonable accommodations.

Privacy Notice

Vaco respects your privacy and is committed to providing transparent notice of our policies.

Pay Transparency Notice

Determining compensation for this role depends on various factors including skill sets, experience, and geographic considerations.

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