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Quality Assurance Process Engineer for Battery Modules

2 months ago


Kokomo, Indiana, United States StarPlus Energy Full time

Position Overview: The Quality Assurance Process Engineer for Battery Modules plays a crucial role in maintaining the integrity and excellence of high-voltage battery module production. This position involves defining the procedures for requesting, assessing feasibility, planning, executing, and reviewing modifications to the manufacturing processes.

Key Responsibilities:

  • Ensure thorough documentation and tracking of changes to maintain traceability and effectiveness in the manufacturing workflow.
  • Verify compliance with quality standards set by the organization.
  • Engage with various organizational levels to address quality concerns promptly, demonstrating strong communication capabilities.
  • Develop and implement protocols for introducing changes, ensuring adherence to quality benchmarks while minimizing associated risks.
  • Collaborate with cross-functional teams to facilitate seamless transitions, identify areas for enhancement, and improve overall product quality and efficiency.
  • Establish and monitor quality KPIs, ensuring ongoing assessment of products, processes, and quality systems to avert nonconformities.
  • Lead investigations and root cause analyses for any non-conformances, ensuring continuous oversight of corrective actions and process improvements.
  • Review and revise product specifications, inspection standards, manuals, and lessons learned initiatives.
  • Conduct ongoing data collection and analysis to guarantee module quality.
  • Engage in continuous improvement activities aimed at optimizing quality and inspection systems.
  • Perform data analyses to pinpoint areas for enhancement within the quality system.
  • Prepare updates and reports on quality outcomes to communicate quality initiatives effectively.
  • Work closely with both internal and external stakeholders to clarify business and technical requirements related to module Quality Assurance.

Qualifications:

  • Bachelor's degree in Chemical or Electrical Engineering from an ABET accredited institution or equivalent. Degrees in Aerospace/Aeronautical, Mechanical, Materials, Metallurgical, or Mechatronics may also be considered with relevant industry experience.
  • A minimum of 5 years of experience in industrial automation and controls, with a solid foundation in project management.
  • Exceptional interpersonal skills, with the ability to engage with employees across all organizational levels, from hourly workers to senior leadership.
  • Capability to coach, mentor, and develop module QC Inspectors.
  • Proficient in Microsoft Office applications.
  • Willingness to work overtime as necessary.
  • Master's degree in Chemical or Electrical Engineering from an ABET accredited institution or equivalent is preferred.
  • Bilingual proficiency in English and Korean is advantageous.
  • Experience with continuous improvement methodologies and lean manufacturing principles.
  • Familiarity with AIAG Advanced Quality Planning and Control Plans, FMEA, Production Part Approval Process, MSA, and SPC (Statistical Process Control).
  • Knowledge of quality certification systems such as ISO9001/IATF16949 is essential.
  • Familiarity with World Class Manufacturing methodologies and their implementation.
  • Extensive expertise in Data Analytics using MS Excel, MS Access, or other database applications.
  • Good working knowledge of Google Suite software.
  • ASQ Certification in Quality and Reliability is a plus.