Process Improvement Engineer

3 weeks ago

Newark, Delaware, United States DuPont Full time
Job Summary

At DuPont, we are seeking a highly skilled Process Improvement Engineer to join our team. As a key member of our operations team, you will be responsible for providing process, materials, and/or equipment engineering support to manufacturing operations to maintain production performance or restore process capability.

Key Responsibilities
  • Provides support for day-to-day operations within the established capability of the asset.
  • Leads operations teams in root cause analysis and problem solving.
  • Daily utilization of Process Control System (including Statistical Process Control (SPC) and Failure Modes and Effects Analysis (FMEA)) to drive process stability and capability to meet customer expectations within assigned module.
  • Monitors assigned operation and recognized when it is not in control, and understands the steps needed to restore process stability and capability.
  • Provides technical support to the module.
  • Leads troubleshooting and root cause analysis for escalated non-routine production and deviations.
  • Understands and applies engineering standards.
  • Quality (Raw material, Product, Complaints)
  • Primary lead for review and disposition of off-spec material within the module.
  • Understands Measurement System Analysis (MSA) best practices and application to metrology within module.
  • Leads production-related quality investigations (internal and external) and assists in implementation of quality improvements.
  • Supports customer complaint resolution with Product Quality Engineering team.
  • PSM, Quality Systems)
  • Understands and applies knowledge of loops checks, control of energy, equipment check-out, process commissioning to ensure process capability.
  • Supports Overall Equipment Effectiveness (OEE) performance improvements within the module.
  • Works with Manufacturing Technology Engineers to develop and implement new processes & equipment; Assists with design of solutions to improve processes (safety, quality, yield, uptime, capacity release).
  • Represents Operations at plant for implementing improvements and facilitates scale-up during new product development.
  • Provides technical support of new product scale-ups post manufacturing functional review.
  • Participates in basic data development, and executes activities related to small capital projects (commissioning, de-commissioning, start-up, shut down).
  • Coaches the Operations team on operating best practices for process variability and capability improvements.
  • Assists/Leads in the training of Operators and/or Mechanics on new processes and equipment.
Requirements
  • Bachelor's degree in engineering is required.
  • Minimum 3 years industry experience (internship, co-op, manufacturing, engineering, etc.)
  • Excellent communication skills and the ability to work closely with operations, maintenance, and other functional groups.
  • Experience with CNC Milling machines.
  • Statistical Analysis (JMP, Minitab)
  • SAP knowledge or background
Equal Employment Opportunity

DuPont is an equal opportunity employer and welcomes applications from diverse candidates. We are committed to creating an inclusive and respectful work environment where everyone has the opportunity to succeed.

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