Process Engineer

6 days ago

Fort Worth, Texas, United States MP Mine Operations LLC Full time
Job Summary

MP Materials is seeking a highly skilled Process Engineer to join our team in precision machining of carbides and ceramics. As a key member of our engineering team, you will be responsible for developing and optimizing machining processes, designing and implementing tooling solutions, and collaborating with design and manufacturing teams to ensure the successful production of high-quality products.

Key Responsibilities:
  • Develop and optimize machining processes for magnetic materials, including sawing, slicing, and grinding.
  • Design and implement tooling solutions optimized for materials, considering factors such as tool wear, material removal rates, and surface finish requirements.
  • Collaborate with design and manufacturing teams to provide input on material selection, component geometry, and machining feasibility during product development stages.
  • Conduct feasibility studies and process simulations to evaluate the manufacturability of new designs and identify potential challenges or opportunities for improvement.
  • Define machining parameters, tooling specifications, and quality standards to ensure consistent production performance and adherence to customer requirements.
  • Implement process monitoring and control systems to maintain optimal machining conditions, minimize scrap rates, and maximize throughput.
  • Troubleshoot machining issues, root cause analysis, and implement corrective actions to resolve production disruptions and improve process robustness.
  • Provide technical support and training to production personnel on machining techniques, equipment operation, and safety procedures.
Requirements:
  • Bachelor's degree in Mechanical Engineering, Materials Science, or a related field. Advanced degree preferred.
  • Minimum of 5 years of experience in process engineering roles focused on machining, preferably with a specialization in carbides and ceramics.
  • Strong knowledge of machining principles, cutting tool materials, and machining parameters relevant to carbide and ceramic materials.
  • Proficiency in CAD/CAM software for toolpath generation and machining simulation (e.g., SolidWorks, AutoCAD, Mastercam).
  • Experience with CNC machining centers, grinding machines, and other precision machining equipment.
  • Familiarity with statistical analysis tools and methodologies for process optimization (e.g., Six Sigma, Design of Experiments).
  • Excellent problem-solving skills and the ability to analyze complex technical issues and develop practical solutions.
  • Effective communication skills and the ability to collaborate cross-functionally with engineering, manufacturing, and quality teams.
  • Strong commitment to safety, quality, and continuous improvement initiatives.
What We Offer:
  • A dynamic and collaborative work environment.
  • Opportunities for professional growth and development.
  • A competitive salary and benefits package.
  • A comprehensive training program.
  • A commitment to diversity, equity, and inclusion.
How to Apply:

If you are a motivated and experienced Process Engineer looking for a new challenge, please submit your application, including your resume and a cover letter, to our website. We look forward to hearing from you

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